concept de urgenta pentru aria mixing - emergency concept for mixing

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  • 7/29/2019 Concept de Urgenta Pentru Aria Mixing - Emergency Concept for Mixing

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    Quality ManagementTimisoara

    Category:Work InstructionProcess: Mixing Document No: PLTM-V-MX-G-00-WI -0209-14

    Sub-process: General Documents Issue: 2

    Task/Phase: Valid from: 12.07.2011

    Author: Nimara, Muntean Process/Sub process Owner: Nimara

    Concept de urgenta pentru aria Mixing - Emergency concept for Mixing

    1. Scop

    Concept de urgent pentru Mixing extins cu procedura 190-GEN-PLT-CVT, care define te

    procesul de comunicare cu ET (Engineering Tires) n cazul unor defecte majore.

    1. Purpose

    Emergency concept for Mixing extended with the PLT-GEN-190-CVT that defines thecommunication with ET (Engineering Tires) in case of major defects

    2. Domeniu de aplicatie

    Aria Mixing

    2. Area of applicationMixing Area

    3. Responsabilitatile pentru activitatea principala

    Operator utilaj pentru anuntarea defectului, muncitori si ingineri hotline din ServiciulTehnic pentru eliminarea defectului, Sequencing si Productie pentru reducereapierderilor

    3. Responsibilities for main activity

    The machine operator for announcing the defect, workers and engineers PlantEngineering for repairs, Sequencing and Production for reducing the losses.

    4. Descrierea activitatii principale4.1.Comunicare la nivel de fabricaConceptul de urgenta stabileste procedura si prioritatile pentru o reactie prompta dinpartea Serviciului Tehnic in caz de avarii. Prioritatile din punct de vedere tehnic suntdefinite conform tabelului din Anexa 1. La intelegere cu departamentele Sequencing siProductie se pot redefini prioritatile si in functie de utilajele care produc pt. OECustomer. Etapele de parcurs sunt prezentate detailat in schema logica din Anexa 2.

    4.2 Comunicare cu ET

    Urmeaz s fie folosit n scopul de a evita oprirea prelungit a produciei n fabricaafectat. Un defect major al unei maini sau al unui sistem este caracterizat prin:

    - Defectare care va cauza oprirea fabricii;- Defectarea unei maini cheie, repornirea necesita suport de la centrala;

    Defectarea unei masini care va reduce producia zilnic cu mai mult de 10%.Comunicarea n cazul unei ntreruperi se va face n baza diagramei de la Anexa 3.Persoanele care trebuie contactate la ET sunt prezentate la Anexa 4.

    4. Description of the main activity4.1.Communication at the plant levelThe Emergency concept establishes the procedure and priorities for a prompt reactionfrom Plant Engineering in case of problems occurred on the machines. The prioritiesfrom technical point of view are listed in Annex 1. These can be redefined withSequencing and Production, depending on machines producing for OE Customer. Thesteps to be followed are in the logical scheme, in Annex 2.

    4.2 Communication with ET

    To be used in order to avoid unnecessary prolonged production stops in affected plant.A major break down of a machine or systems is characterized as :

    - Break down which will stop the plant- Break down of key machine which requires central support

    Break down which reduces the daily production by more than 10%The communication will be based on the diagram from Appendix 3.Persons to be contacted are presented in Appendix 4.

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    Quality ManagementTimisoara

    Category:Work InstructionProcess: Mixing Document No: PLTM-V-MX-G-00-WI -0209-14

    Sub-process: General Documents Issue: 2

    Task/Phase: Valid from: 12.07.2011

    Author: Nimara, Muntean Process/Sub process Owner: Nimara

    Concept de urgenta pentru aria Mixing - Emergency concept for Mixing

    Concluzi ile ntreruperi i se vor complecta n formularul din Anexa 5. Documentation according to template from Appendix 5.

    Lista reviziilor Revision List

    Nr.reviziei Data Subiect Issue No. Date Subject

    1 31.03.2011 Transferat in CT.DS 1 31.03.2011 Transfer in CT.DS

    2 12.07.2011 extins cu procedura 190-GEN-PLT-CVT 2 12.07.2011 extended with the PLT-GEN-190-CVT

    < Without ORIGINAL stamp any printout of this document is invalid. > Page 2 of 8

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    Quality ManagementTimisoara

    Category:Work InstructionProcess: Mixing Document No: PLTM-V-MX-G-00-WI -0209-14

    Sub-process: General Documents Issue: 2

    Task/Phase: Valid from: 12.07.2011

    Author: Nimara, Muntean Process/Sub process Owner: Nimara

    Concept de urgenta pentru aria Mixing - Emergency concept for Mixing

    Anexa 1/ Annex 1

    CONCEPT DE URGENTAPENTRU

    ARIA MIXING

    EMERGENCY CONCEPTFOR

    MIXING AREA

    PRIORITATE MAIN BUC. ARIA PRIORITY MACHINE PCS. AREA

    1 MIXER 3 MIXING 1 MIXER 3 MIXING

    2 INSTALATIE ANTI-TACK 1 MIXING 2ANTI-TACK

    INSTALLATION1 MIXING

    3SISTEM CINTARIRE

    CHIMICALE1 MIXING 3

    SMALL CHEMICAL

    WEIGHING SYSTEM1 MIXING

    4 INSTALATIE POMPAREULEI MES

    1 MIXING 4 MES OIL PUMPINSTALLATION

    1 MIXING

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    Quality ManagementTimisoara

    Category:Work InstructionProcess: Mixing Document No: PLTM-V-MX-G-00-WI -0209-14

    Sub-process: General Documents Issue: 2

    Task/Phase: Valid from: 12.07.2011

    Author: Nimara, Muntean Process/Sub process Owner: Nimara

    Concept de urgenta pentru aria Mixing - Emergency concept for Mixing

    Anexa 2/ Annex 2

    Anexa 2/ Annex 2

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    Quality ManagementTimisoara

    Category:Work InstructionProcess: Mixing Document No: PLTM-V-MX-G-00-WI -0209-14

    Sub-process: General Documents Issue: 2

    Task/Phase: Valid from: 12.07.2011

    Author: Nimara, Muntean Process/Sub process Owner: Nimara

    Concept de urgenta pentru aria Mixing - Emergency concept for Mixing

    Anexa3/ Annex 3 FLOW CHART IN ET

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    Quality ManagementTimisoara

    Category:Work InstructionProcess: Mixing Document No: PLTM-V-MX-G-00-WI -0209-14

    Sub-process: General Documents Issue: 2

    Task/Phase: Valid from: 12.07.2011

    Author: Nimara, Muntean Process/Sub process Owner: Nimara

    Concept de urgenta pentru aria Mixing - Emergency concept for Mixing

    Anexa 4/ Annex 4 CONTACT PERSONS IN ET

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    Quality ManagementTimisoara

    Category:Work InstructionProcess: Mixing Document No: PLTM-V-MX-G-00-WI -0209-14

    Sub-process: General Documents Issue: 2

    Task/Phase: Valid from: 12.07.2011

    Author: Nimara, Muntean Process/Sub process Owner: Nimara

    Concept de urgenta pentru aria Mixing - Emergency concept for Mixing

    Main contact Standbye

    MECLuigi Pomini Stefan Wiener +49 16090407877 +49 16093909930

    C&DGerald Heinrich Matthias Cattau+49 1604726878 +49 1604767200

    TTDReinhard von Horstig+49 1704506487

    Anexa5 Annex 5 MAJOR BREAKDOWN ESCALATION

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    Quality ManagementTimisoara

    Category:Work InstructionProcess: Mixing Document No: PLTM-V-MX-G-00-WI -0209-14

    Sub-process: General Documents Issue: 2

    Task/Phase: Valid from: 12.07.2011

    Author: Nimara, Muntean Process/Sub process Owner: Nimara

    Concept de urgenta pentru aria Mixing - Emergency concept for Mixing

    < Without ORIGINAL stamp any printout of this document is invalid. > Page 8 of 8