scule pentru masini de stantat cnc pullmax

Wilson ToolingSystem for

Pullmax machines July 2006

www.wilsontool.ro

Distribuitor:

S.C. SM TECH SRL

Tehnologii şi soluţii pentru industria prelucrării tablelor

Tel: 0040-331-401599 Tel/Fax: 0040-231-515702 Tel Mob: 0040-745-528494 E-mail: [email protected]

www.sm-tech.ro www.wilsontool.ro

Vă stăm la dispoziţie cu plăcere cu orice informaţie sau ofertă pentru scule

Wilson Tool destinate maşinii d-voastră de ştantat CNC

Wilson Tool InternationalStirling RoadSouth Marston Ind. EstateSwindonWiltshire SN3 4TQ

UKTel (Free): (0800) 373748Fax (Free): (0800) 373758IrelandTel (Free): (1-800) 709009 Fax (Free): (1-800) 535538

Office:Tel: +44 (0) 1793 831818Fax: +44 (0) 1793 831945Email: [email protected]://www.wilsontool.com

07/06 TEK

PULLMAX-STYLE TOOLING Optima™ Coating

The New Standard In Tooling Performance!!!

Optima™ is a proprietary TiCN (titanium carbo-nitride)coating that was custom engineered for Wilson Tool. It features unique properties that significantly enhancetooling performance. This coating, which is available only to Wilson Tool customers, provides a level of surface hardness, wear resistance and lubricity neverbefore associated with coated or uncoated punch press tooling.

Some of the manybenefits that you willenjoy with our Optima™coating include:

• Longer tool life

• Increased wear resistance

• More hits between sharpenings

• Reduced adhesion (galling)

• Reduced slug pulling

• Reduced corner breakdown

• Improved special tooling

performance

• Lower overall tooling costs

• In-house coating facilities allow

us to deliver faster and maintain

total quality control

™

51.61mm

45.16mm

38.7mm

32.25mm

25.8mm

19.35mm

12.9mm

6.45mm

0mm

Square mm of Material Adhesion (Galling) On Punch TipsNibbling 2.1mm Aluminium

Using a 6.3mm Square Punch(At 20,000 hits)

Optima™

TiN

M2D2

Am

ou

nt

of

Co

rner

Wea

r

Punch Tip Corner WearNibbling 1.9mm 304 Stainless Steel

Using a 6.3mm Square Punch(At 25,000 hits)

0.76mm

0.64mm

0.5mm

0.38mm

0.25mm

0.13mm

0mm

M2

TiN

Optima™

D2

Using a 7.9mm Round Punch

D2 M2

TiN

Optima™

1,200,000

1,000,000

800,000

600,000

400,000

200,000

0

Nu

mb

er o

f H

its

Number of Hits Before First SharpeningNibbling 1.9mm 304 Stainless Steel

Using a 7.9mm Round Punch

D2M2

TiN

Optima™

Nu

mb

er o

f H

its

Punch LifeNibbling 1.9mm 304 Stainless Steel

10,000,000

9,000,000

8,000,000

7,000,000

6,000,000

5,000,000

4,000,000

3,000,000

2,000,000

1,000,000

0

Punch Life

Number of Hits Tip Wear

Material Adhesion

The yellow area indicates actual results achievedthrough three tool sharpenings of 0.25mm each. The complete graph indicates projected results

with a total of 6mm removed for sharpening.




07/06 TEK

1

241 SERIES 1.5 mm – 90.0 mm Round

1.50 - 30.0030.01 - 40.0040.01 - 56.0056.01 - 66.0066.01 - 76.20*76.21 - 90.00

“d” DimensionAdd-on forOptimaTM

FLATPUNCH HSS

STANDARD

TOOLS

ROUNDSHEAR

DIE

d

Cat. No. Price

2576825774257802578625792

62140

2576925775257812578725793

62141

Price

1.50 - 40.0040.01 - 56.00

“d” Dimension Cat. No. Price

2598025982

Cat. No.

1.50 - 30.0030.01 - 76.2076.21 - 90.00


250052502462139

1.50 - 30.0030.01 - 76.20


6213362132

241 DIE BLADE

URETHANE STRIPPER

1.50 - 76.2076.21 - 90.00


6214462126

METAL STRIPPER

520

530

720

730

* Requires a keyed collar # 25573

NOTE: Long Tooling can be used,but only with Urethane strippers.This requires a special holder. When long tools have been groundby 0.5mm they can be used with ametal stripper. For furtherinformation, please contact our SalesDesk.

2




07/06 TEK

520

530

720

730

STANDARD

TOOLS

SQUARE

a

241 SERIES 1.5 mm – 63.65 mm Square

FLATPUNCH HSS SHEAR

1.50 - 21.2221.23 - 28.2928.30 - 39.6039.61 - 46.6846.69 - 53.90*53.91 - 63.65

“a” DimensionAdd-on forOptimaTMCat. No. Price

258142582025826258322583862142

258162582225828258342584062143

PriceCat. No.

DIE

1.50 - 28.2928.30 - 39.60

“a” Dimension Cat. No. Price

2597925981

1.50 - 21.2221.23 - 53.9053.91 - 63.65


254832551962127

1.50 - 21.2221.23 - 53.90


6213362132

241 DIE BLADE

URETHANE STRIPPER

1.50 - 53.9053.91 - 63.65


6214562126

METAL STRIPPER






07/06 TEK

3

520

530

720

730

STANDARD

TOOLS

RECTANGLE

d

241 SERIES 1.5 mm – 90.0 mm Rectangle

1.50 - 30.0030.01 - 40.0040.01 - 56.0056.01 - 66.0066.01 - 76.20*76.21 - 90.00


FLATPUNCH HSS SHEAR

Cat. No. Price

258152582125827258332583962142

258172582325829258352584162143

PriceCat. No.

DIE

1.50 - 40.0040.01 - 56.00


2597925981

1.50 - 30.0030.01 - 76.2076.21 - 90.00


254842552062127

1.50 - 30.0030.01 - 76.20


6213362132

241 DIE BLADE

URETHANE STRIPPER

1.50 - 76.2076.21 - 90.00


6214562126

METAL STRIPPER



4




07/06 TEK

520

530

720

730

Standard Shapes

241 SERIES 1.5 mm – 90.0 mm Standard Shapes

FLATPUNCH HSS SHEAR

1.50 - 30.0030.01 - 40.0040.01 - 56.0056.01 - 66.0066.01 - 76.20*76.21 - 90.00

“d” DimensionAdd-on forOptimaTMCat. No. Price

257712577725783257892579562142

257722577825784257902579662143

Price Cat. No.

d

d

d

d

d

d

d

d

OBROUND

HEXAGON

OCTAGON

SINGLE “D”

DOUBLE “D”

LONG “D”

QUADRA “D”

EQUILATERALTRIANGLE

STANDARD

TOOLS

ALL OTHER

STANDARD

SHAPES

DIE

1.50 - 40.0040.01 - 56.00


2597925981

1.50 - 30.0030.01 - 76.2076.21 - 90.00


250272500062127

1.50 - 30.0030.01 - 76.20


6213362132

241 DIE BLADE

URETHANE STRIPPER

1.50 - 76.2076.21 - 90.00


6214562126

METAL STRIPPER


NOTE: Long Toolingcan be used, butonly with Urethanestrippers. Thisrequires a specialholder. When longtools have beenground by 0.5mmthey can be usedwith a metal stripper.For furtherinformation, pleasecontact our SalesDesk.




07/06 TEK

5

520

530

720

730

OrbitTool 1.5 mm – 20.0 mm Assembly

OrbitTool 5

OrbitTool 10

Upper AssemblyCat. No. 62146

Standard StripperCat. No. 25959

Fitted StripperCat. No. 25960

DieCat. No. 25958

Upper AssemblyCat. No. 62147

Standard StripperCat. No. 25969

Fitted StripperCat. No. 25970

DieCat. No. 25985

Full AssemblyCat. No. 62148

Full AssemblyCat. No. 62149

6




07/06 TEK

520

530

720

730

OrbitTool 1.5 mm – 16.0 mm

Round PunchShape PunchSquare Punch

Rectangle Punch

Description Cat. No. PriceAdd-on forOptimaTM

25735257362586925870

MULTI-TOOL 5-STATION PUNCH

Round DieShape DieSquare Die

Rectangle DieMT5 Die Shim Pack

Description Cat. No. Price

2573725738258712587226003

MULTI-TOOL 5-STATION DIE

OrbitTool 1.5 mm – 10.5 mm

Round PunchShape PunchSquare Punch

Rectangle Punch

Description Cat. No. PriceAdd-on forOptimaTM

25809258102587325874

MULTI-TOOL 10-STATION PUNCH

Round DieShape Die

MT10 Die Shim Pack

Description Cat. No. Price

259962599725995

MULTI-TOOL 10-STATION DIE




07/06 TEK

7

520

530

720

730

Wheel Tool System

Die Shims

● High speed - equal toprogrammed table travelspeed.

● Creates ribs in any contourusing rotation.

● Virtually no nibble marks. ● Rib can be started or ended

anywhere on the sheet. ● Material 0.8 - 2.5 mm. ● Stock sizes 2.5 and 3.0 mm

radii. ● Min. rad. = 16 mm.

Rolling Rib Tool


● Virtually no burrs. ● Creates slits in any contour

using rotation. ● Slit can be started or ended

anywhere on the sheet. ● Material

0.8 - 1.5 mm Stainless Steel 0.8 - 2.0 mm Mild Steel 0.8 - 2.5 mm Aluminium

● Min. rad. = 45 mm.

Rolling Shear Tool


● Creates offsets in anycontour using rotation.

● Virtually no nibble marks. ● Offsets can be started or

ended anywhere on the sheet. ● Material


● Stock sizes 1.5 and 3.0 mm. ● Min. rad. = 25 mm.

Rolling Offset Tool

Not available from Wilson Tool, machine part.(Not to scale)

For further information please contact our Sales Desk

8




07/06 TEK

520

530

720

730

241 Punch Holder Assembly

Hardened Spacer

0 - 40 mm241 Punch

40 - 76.2 mm 241 Punch

Hardened Spacer

Not available from Wilson Tool, machine part.

Punch Collar KeyCat. No. 62009

Punch AssemblyCat. No. 62081

Punch Collar KeyCat. No. 62009

Punch AssemblyCat. No. 62082

0 - 40 mm 40 - 76.2 mm 76.2 - 90 mm

Keyed Flat PunchCat. No. 25578

Keyed Punch Collar– 0º & 90ºCat. No. 62013

0 - 30 mmStripper

40 - 76.2 mmStripper

30 - 40 mmStripper

Metal Stripper Metal Stripper Metal Stripper




07/06 TEK

9

ALL

MACHINES

241 Die Blade System

0 - 40 mm 241 Die Blade

40 - 56 mm 241 Die Blade

Shim

40 - 56 mm 241 Die Blade Holder Assembly Cat. No. 25987

Machine Die Holder Cat. No. 62110

Shim

0 - 40 mm 241 Die Blade Holder Assembly Cat. No. 25986

10




07/06 TEK

520

530

720

730

System for using Trumpf Style Tooling

Size 1 Trumpf Tooling

0 - 30 mm Stripper Cat. No. 62134

Size 1 Die


Punch CollarCat. No. 62008 Punch Collar

Cat. No. 62010


30 - 76.2 mm Stripper Cat. No. 62132

Shim


Size 2 Die

Not available from Wilson Tool, machine part.(Not to scale)

Metal Stripper Metal Stripper




07/06 TEK

11

4000

5000

6000

System for using Trumpf Style Tooling

Punch Holder Assembly Cat. No. 62120


0 - 30 mm Stripper Cat. No. 62014

Size 1 Die


Cat. No. 62094

Shim

Punch Holder Claw(10 mm Thread) Cat. No. 62102

Punch Bush Cat. No. 62004


30 - 76.2 mm Stripper Cat. No. 62015

Shim


Size 2 Die

Cat. No. 62010Cat. No. 62008

12




07/06 TEK

4000

5000

6000

241 Punch Holder Assembly


0 - 40 mm 241 Punch Holder

Assembly Cat. No. 62098

Hardened Spacer

0 - 40 mm 241 Punch

0 - 30 mm Stripper

Cat. No. 62080

30 - 40 mm Stripper

Cat. No. 62015

40 - 76.2 mm Stripper

Cat. No. 62015

40 - 76.2 mm 241 Punch

Hardened Spacer

40 - 76.2 mm 241 Punch Holder


Shim Shim




07/06 TEK

13

ALL

MACHINES

Shim Packs

Punch Shim Pack0 – 40 mm 241 Hardened Punch Spacer40 – 76 mm 241 Hardened Punch Spacer

0 – 40 mm Die Blade Shim Pack40 – 56 mm Die Blade Shim Pack

Shim

241 SHIM PACKS

Cat. No. Price

6200525806258072598325984

0 – 10 mm Insert Punch Shim Pack0 – 10 mm Die Shim Pack0 – 20 mm Die Shim Pack0 – 16 mm Die Shim Pack

0 – 10.5 mm Die Shim Pack

Shim

888510

OrbitTool

OrbitTool 8, 5 & 10 SHIM PACKS

Cat. No. Price

6206662055620562600325995

Punch Shim Pack*Size 1 Die Shim PackSize 2 Die Shim Pack

76.2 – 90.0 mm Die Shim Pack

Shim

TRUMPF SHIM PACKS

Cat. No. Price

62005620236202462136

Punch Shim Pack*Die Shim Pack

Shim

HEAVY DUTY SHIM PACKS

Cat. No. Price

6200562024

Punch Shim PackDie Shim Pack

Shim

WHEEL TOOL SHIM PACKS

Cat. No. Price

6200562024

* For 4000, 5000 and 6000 machines only

14




07/06 TEK

ALL

MACHINES

Special Tooling

Wilson Tool are the specialists inform tools, and there is a largevariation in types available.Whether it is a simple embossingtool or a complex progression toolcontact Wilson Tool for the bestadvice on your requirements.




07/06 TEK

15

4000

5000

6000

241 SERIES 1.5 mm – 76.2 mm Round

1.50 - 30.0030.01 - 40.0040.01 - 56.0056.01 - 66.0066.01 - 76.20


FLATPUNCH HSS

STANDARD

TOOLS

ROUNDSHEAR

DIE

d

Cat. No. Price

2576825774257802578625792

2576925775257812578725793

Price

1.50 - 40.0040.01 - 56.00


2598025982

Cat. No.

1.50 - 30.0030.01 - 76.20


2500525024

1.50 - 30.0030.01 - 76.20


6201462015

241 DIE BLADE

STRIPPER

16




07/06 TEK

4000

5000

6000

STANDARD

TOOLS

SQUARE

a

241 SERIES 1.5 mm – 53.9 mm Square

FLATPUNCH HSS SHEAR

1.50 - 21.2221.23 - 28.2928.30 - 39.6039.61 - 46.6846.69 - 53.90

“a” DimensionAdd-on forOptimaTMCat. No. Price

2581425820258262583225838

2581625822258282583425840

PriceCat. No.

DIE

1.50 - 28.2928.30 - 39.60


2597925981

1.50 - 21.2221.23 - 53.90


2548325519

1.50 - 21.2221.23 - 53.90


6201462015

241 DIE BLADE

STRIPPER




07/06 TEK

17

4000

5000

6000

STANDARD

TOOLS

RECTANGLE

d

241 SERIES 1.5 mm – 76.2 mm Rectangle

1.50 - 30.0030.01 - 40.0040.01 - 56.0056.01 - 66.0066.01 - 76.20


FLATPUNCH HSS SHEAR

Cat. No. Price

2581525821258272583325839

2581725823258292583525841

PriceCat. No.

DIE

1.50 - 40.0040.01 - 56.00


2597925981

1.50 - 30.0030.01 - 76.20


2548425520

1.50 - 30.0030.01 - 76.20


6201462015

241 DIE BLADE

STRIPPER

18




07/06 TEK

4000

5000

6000

Standard Shapes

241 SERIES 1.5 mm – 76.2 mm Standard Shapes

FLATPUNCH HSS SHEAR

1.50 - 30.0030.01 - 40.0040.01 - 56.0056.01 - 66.0066.01 - 76.20

“d” DimensionAdd-on forOptimaTMCat. No. Price

2577125777257832578925795

2577225778257842579025796

Price Cat. No.

d

d

d

d

d

d

d

d

OBROUND

HEXAGON

OCTAGON

SINGLE “D”

DOUBLE “D”

LONG “D”

QUADRA “D”

EQUILATERALTRIANGLE

STANDARD

TOOLS

ALL OTHER

STANDARD

SHAPES

DIE

1.50 - 40.0040.01 - 56.00


2597925981

1.50 - 30.0030.01 - 76.20


2502725000

1.50 - 30.0030.01 - 76.20


6201462015

241 DIE BLADE

STRIPPER




07/06 TEK

19

4000

5000

6000

OrbitTool 1.5 mm – 20.0 mm Assembly

● Maximum force for the

OrbitTool is 60KN. ● Maximum material thickness

is 4 mm. ● Maximum hit rate 500 /Min. ● It is not recommended to

nibble with the OrbitTool.

Notes:0 - 10 mm Insert Punches.

Round Only.

0 - 20 mm Punch

OrbitTool Upper Assembly

Cat. No. 62104

0 - 20 mm Die

0 - 10 mm Die. Round Only

Shim OrbitTool Lower


20




07/06 TEK

4000

5000

6000

OrbitTool 1.5 mm – 20.0 mm Round

STANDARD

TOOLS

ROUND

d

1.50 - 5.005.01 - 10.00

“d” Dimension Cat. No. PriceAdd-on forOptimaTM

6206962070

INSERT PUNCH0 – 10 mm

1.50 - 20.00


62071

PUNCH0 – 20 mm

0 - 5.005.00 - 10.00


6206162067

INSERT HOLDERASSEMBLY

1.50 - 12.0012.01 - 20.00


6207462075

DIE0 – 20 mm

1.50 - 10.00


62073

DIE0 – 10 mm




07/06 TEK

21

4000

5000

6000

OrbitTool 1.5 mm – 20.0 mm Standard Shapes

1.50 - 20.00


62072

PUNCH0 – 20 mm

1.50 - 12.0012.01 - 20.00


6207662077

DIE0 – 20 mm

STANDARD

SHAPED

TOOLS

22




07/06 TEK

4000

5000

6000

Heavy Duty Punch System

RoundShaped

Up to 76.20 mmAdd-on forOptimaTM

FLATPUNCH HSS SHEAR

STRIPPER

Cat. No. Price

6209062121

6209262122

Price

RoundShaped

Up to 56.00 mm Cat. No. Price

2518025162

Cat. No.

Up to 76.20 mm


62093

DIE

● Minimum punch ø10.0 mm. ● Maximum die ø is 56.0 mm. For sizes

over this, the solution is based on theapplication.

● Punches have extra back taper asstandard.

● 1.0 mm rads. on corners will increase thelife of the punch and die.

● Roof top shear recommended as long asshear depth is a minimum 50% ofmaterial thickness.

● Heavy duty punch to be used on 6 mmmaterial and above and when thepunching force is over 200KN.

● Heavy duty die to be used when thepunching force is over 180KN.

● Check the size required does not exceedthe machine punching force.

● Optima is strongly recommended forheavy duty punches.

Notes:


Shim

Heavy Duty Stripper

Heavy Duty Punch

Heavy Duty Die

Shim





07/06 TEK

23

4000

5000

6000

Wheel Tool System


Punch Shim

Die Shims


● Creates ribs in any contourusing rotation.

● Virtually no nibble marks. ● Rib can be started or ended

anywhere on the sheet. ● Material 0.8 - 2.5 mm. ● Stock sizes 2.5 and 3.0 mm

radii. ● Min. rad. = 16 mm.

Rolling Rib Tool


● Virtually no burrs. ● Creates slits in any contour

using rotation. ● Slit can be started or ended

anywhere on the sheet. ● Material


● Min. rad. = 45 mm.

Rolling Shear Tool


● Creates offsets in anycontour using rotation.

● Virtually no nibble marks. ● Offsets can be started or

ended anywhere on the sheet. ● Material


● Stock sizes 1.5 and 3.0 mm. ● Min. rad. = 25 mm.

Rolling Offset Tool

For further information please contact our Sales Desk

24




07/06 TEK

Visit us online at: www.wilsontool.comEmail: [email protected]

United StatesWorldwideHeadquarters12912 Farnham AvenueWhite Bear LakeMN 55110USA

Tel: (651) 286 6001Fax: (651) 286 [email protected]

United KingdomEuropean HeadquartersStirling RoadSouth Marston Industrial EstateSwindonWiltshire SN3 4TQUnited Kingdom

Tel: +44 (0)1793 831818Fax: +44 (0)1793 831945 [email protected]

FranceBât B51 Rue D’Ourdy77550 RéauFrance

Tel: +33 (0)1 64 13 47 80Fax: +33 (0)1 64 13 47 [email protected]

GermanyGottlieb Daimler Str 231552 RodenbergGermany

Tel: +49 5723-7470Fax: +49 [email protected]

ScandinaviaIslevdalvej 100DK-2610RødovreDenmark

Tel: +45 44 53 16 99Fax: +45 44 53 06 [email protected]

ChinaNo. 6 Building of 584018 Lane Huaning RoadXinzhuang Industry Park201108 ShanghaiChina

Tel: +86 21 51089638Fax: +86 21 [email protected]

Wilson Tool International

www.wilsontool.ro

Distribuitor:

S.C. SM TECH SRL

Tehnologii şi soluţii pentru industria prelucrării tablelor

Tel: 0040-331-401599 Tel/Fax: 0040-231-515702 Tel Mob: 0040-745-528494 E-mail: [email protected]

www.sm-tech.ro www.wilsontool.ro

Vă stăm la dispoziţie cu plăcere cu orice informaţie sau ofertă pentru scule

Wilson Tool destinate maşinii d-voastră de ştantat CNC

scule pentru masini de stantat cnc pullmax

Documents