instalatie taiere automatizata modulara_cnc_plasma_oxi-gaz_inscriptionare_jet apa_esab suprarex...

7/26/2019 Instalatie Taiere Automatizata Modulara_CNC_Plasma_Oxi-Gaz_Inscriptionare_Jet Apa_ESAB SUPRAREX SXE-P2 (en)

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ESAB CUTTING SYSTEMS

SUPRAREX SXE-PPortal Cutting System


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Machines that can be adapted

exactly to each customers require-

ment

Process flexibility that includes

plasma, oxy-fuel and marking

Consistent high quality cutting

over the entire work area

Cutting and positioning speed

up to 20000 mm/min

Proven design and components

deliver both long term reliability

and durability

State of the art CNC technology

delivering a large number of user

benefits

User friendly machine operation

Option of widths between 3000 and

8000 mm

Up to 12 tool stations to allow for

customer present and future

requirements

High precision guidance and

positioning to allow the maximumaccuracy from the cutting process

The mo dular design o f the S UP RAREX

portal cutting s ystem me ans that it

ca n be a dapted perfectly to meet our

custo mers needs. This g uarantees a n

optimum price to performance ratio.

The S UP RAREX ca n be supplied in

three type s. Thes e d iffer in the dimen-

sions of the portal bea m, the size of

the wo rking a rea and the type a nd

complexity of the cutting tools.

Double drive sys tems w ith a positiona l

sp eed o f 20000 mm /min a re sta nda rd

for the entire S UP RAREX range .

NCE Vision PC

The NC E Vision P C Cont rol is a Win-

dow s b as ed cutting mac hine control

on Micros oft Windo ws 98 operating

system. Easy of operation and a gener-

al good overview incorporates a n array

of new fea tures.

S oftw are fea tures like menu-driven

operation, real-time tool path display,

a nd kerf-override provide a n increa se

in the productivity.

Water-

injection

plasma

cutting

ESAB CU TTING S YSTEMS ha ve over

60 years experience in designing and

manufac turing s hape cutting

ma chines. The mod ern business e nvi-

ronment req uire flexible b ut functiona l

proces ses a nd designs.

The S UP RAREX cutting s yst em use s

the ESAB CU TTING S YSTEMS e xperi-

ence to meet these c ustomer req uire-

ments . The SUP RAREX is an

extremely versa tile b ut efficient p ro-duction tool. It delivers highly efficient,

functional and eco nomica l produc tion

with a consistently high quality

sta nda rd for all the cutting proces ses .

Modular System Design


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SUPRAREX equipped with

one p lasma torch,

one p lasma arc marker and

six oxy-fuel torch carriages

Mass production with up to

12 oxy-fuel torches


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High-dynamic dr ive technology Precise l inear guidance of cutt ing tools

(option)

Drive speeds up to 20,000 mm/m in Dynamic and prec ise too l carriages

Sturdy por tal design Easy accessable components for easy

maintenance

Minimum p arking space required

space saving

ESAB are responsible for all the parts

on the SUPRAREX system, therefore

all mac hine compo nents are des igned

to integrate and intera ct to get her. The

design of the main beam and the cut-

ting carriage allows for a parking area

outs ide the w orking a rea . This s ave s

space and maximises the cutting area.

The integra tion o f the m ac hine d rives

and side ca rriag es in a central position

not only optimises the machine perfor-

manc e it minimises the ma chine dead

length w hich a ga in sa ves valuable

space .

Serviceability of the machine is a very

important aspect of the design and all

machine components have been made

read ily ac ces sible for ease of mainte-

nanc e. The use of sta nda rdised com-

ponents a lso ens ures that ma intenance

personnel can be highly trained with

ac cess to these common spare parts

without the need for large s tock hold-

ing.

Future add ons to the machine can

be ea sily incorporated in a simple a nd

elega nt wa y due to this des ign empha-

sis on integration.


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Gas supply is controlled b y propo rtion-

al valves

HEAVY DUTY machined

RAILWAY TRACK

ESAB are co mmitted to R &D invest-

ment to ensure systematic and

susta ined d evelopment in cutting tec h-

nology. The SUP RAREX cutting sys -

tem is the latest example of this world

lead ing technology.

The S UP RAREX uses strong , st urdy

co mponents throughout the design to

guarantee high machine availability.

These hea vy duty c omponents

increase the lifetime of the machine

as they are designed to operate and

last in arduous and difficult shopfloor

conditions.

The portal beams are des igned and

manufac tured to our rigorous s tan-

da rds to ens ure strength a nd perfor-

ma nce throughout the rang e. This

robust beam is the fundamental

building block in producing accurate

cut parts.

Cable chains ensure

precise movement of all

cutting tools

Robust beam design

State of th e Art Technology

The ma chine trac ks a re a lso des igned

to c ombine optimum s trength w ith

ac curacy. This means tha t heavy duty

railwa y tracks are a cc urately mac hined

to g ive optimum performanc e b ut with

the durability to sta nd up to shopfloor

use.

All power and supply cab les and

hoses are introduc ed to the ma chine

through ca ble cha ins. This ensures

that the hoses a nd ca bles a re tidy a nd

sa fe. It a lso increas es the lifetime of

the cables and hoses and minimises

se rvice intervals.

Operator independent control of the

process parameters such as g as

press ures a re mad e by proportional

values controlled by the CNC unit.

This increa ses efficiency by reduc ing

set up time but also ena bles cutting

conditions to be easily preset ensuring

consistent economic production of

precision parts.


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The S UP RAREX ma chine is c onfigured

with the ess ential high s peed, ac celer-

ation a nd ma noeuvring c apa bility to

deliver the highest quality standards

achievable from the plasma process.

The ma chines a re provided w ith

servo controlled 3 axis rack and pinion

drives w hich de liver this optimum

plas ma c utting performanc e.

All plasma torches are integrated with

a unique ESAB collision protection

system which is used to protect the

torch from mechanical damage and is

also used as a fas t convenient way to

change torch co nsumables.

Tactile positioning device

For setting the height the tactile posi-

tioning d evice is a go od help.

If the sensing foot is in horizontal posi-

tion, the plasma torch has the proper

distanc e to the wo rkpiece.

At the s ame time the plasma torch

is ignited by the NCE control.

Now the height co ntrol takes place

via the a rc.

Precision plasma parts

Plasma cutting w ith capacitive initial

height setting

Plasma cutting with inductive initial

height setting

Carriage fitted with plasma cutting torch

Top Plasma Quality


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Use of the ESAB plas ma systems

ensure that we can deliver fully

integrated s ystems with the highes t

performance from a single s ource.

The q uality of the plas ma proces s is

greatly influenced by the torch to wo rk

piece height. ESAB CU TTING S YS-

TEMS ha ve de velope d a range of ini-

tial and cutting height controls which

gua rantee the optimum performanc e

for eac h plas ma s ystem used.

The high pe rforma nce of the

SU P RAREX mac hine a nd height

sens ing sys tem enab les precision

plasma to be supplied that ca n

ac hieve cutting p erformance which

ca n be c ompared to the q uality

achievable from laser cutting.

ESAB can provide plasma systems

which ca n be used with dry fume

extraction tables or alternatively, with

w at er ta bles. An interesting develop-

ment with water tables is the water

injection plasma cutting under or

abo ve wa ter.

Precision plasma cutt ingCarriage for plasma cutt ingEfficient, fast flexible change over

device


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The S UP RAREX ma chine ca n be

equipped with up to 12 oxy-fuel torch-

es. The machine ca n be used w ith

oxygen a nd a variety of fuel ga ses

which include propane, a cetylene,

natural gas and other commercially

ava ilab le fuel ga ses .

The C oolJ et torch used with the

SUP RAREX uses a patented sys tem

that feeds heating oxygen gas into the

cutting stream for keeping the cutting

nozz le coo l w hile preheat ing. This

gives a much long er nozzle lifetime

and reduce s flas hba ck. The Co olJet

torch can be used with a large number

of nozzle types to g ive high s peed c ut-

ting with precision.

An ad aption of the Co olJet to rch w ith

interna l ignition is the ES AB MultiJ et.

This to rch p rotects the ignition s ys tem

from the dirt and heat therefore

ensuring consistent ignition and

performance.

All the gas cutting equipment and

torches a re subject to the highest

q uality co ntrol and conform to the

applica ble s tandards and statutory

sa fety regulations . Torches a re fitted

with flas hba ck arrestors a nd non

return valves to ensure machine

and operator protection.

The S UP RAREX oxy -fuel gas normally

co mes s upplied w ith an a utomatic

preheat piercing and cutting

sys tem. This co mbined

w ith proportional valves for

continuous pressure control

guarantees an optimum and consis-

tent c utting q uality independent

of the operator.

Multijet to rch w ith automatic internal

ignition

Valve block and proport ional valves Heat protec t ion on the oxy- fuel car-

riage

Oxy- fue l Cut t ing

All the a bove eq uipment ena ble auto-

matic operation of the mac hine which

contributes greatly to quality, efficiency,

ac curac y and sa fety of the machine

operation.


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For weld edge preparation of I-cuts

and V-, Y-, K-, X-bevels to b e c arried

out by:

Three-torch-station manual 90

swivelable for straight linear cuts

or

Three-torch-station manual 90

in the centre rotable for straight

linear cuts. The side torches are

detachable mounted.

or (S UP RAREX S XE-P 3)

Three-torch-station automatic

infinitely rotating for contour cuts

with tangential control.

The g reat ad vance s in ma rking tec h-

niques have been recognised by

industries where the opportunity to

premark plates and profiles with geo-

metric information o r alpha numeric

text has been readily accepted.

All the acceptable methods of marking

are available for interface into the

SUP RAREX sys tem.

Pneumatic punching

Zinc powder marking

Plasma marking

Ink jet marking

All marking units t end to s et a t a fixed

offset to the c utting torch w hich

allows to overlay marking within a cut-

ting programme and for all marking to

be carried out automatically prior to

the c utting operation. Pneumatic marking

Comp ressed air punching

Powder marking

Plasma marking

Ink jet marking

Signing and Marking

Oxy-fuel Three -Torch Stat ion


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The S UP RAREX porta l cutting s ys tem

is eq uipped with an NCE co ntinuous

path c ontrol as sta nda rd. There is a

choice of different control systems

w hich o ffer varying levels o f eq uip-

ment and ease of operation.

Numerical control NCE Vision PC

The COLUMBUS program ming

sys tem provides the user with a high

performance, ad apta ble and flexible

softw are for generation of c utting

programmes

MS Windows user interface

High operational reliability thanks

to object orientated programming

Network compatible

Modular programme structure

Optimum use of materials and

machine

Simple to master

The NCE VISION co ntrol units a re ba se d

on P C tec hnolog y. The units have

graphical display, fixed programme

(sta nda rd sha pe) technology, floppy

disk drive and a large operating

memory.

The NCE c ontrol units a re connec ted

into the ma chine by a n integrated

BUS system w hich reduces the

number of cables and leads on the

ma chine. This ens ures the informa tion

is quickly and reliably transmitted to

a ll pa rts of the mac hine. This g ives

highe r mac hine relia bility, ea se of

servicing and easy machine upgrad-

ing.

The clos ed loop m onitoring s yste m

ensures that the accuracy of the

machine is continuously maintained.

Columbus p rogramming system

Database for automatic plasma cutting

Cont inuous Path Cont ro ls

Programm ing under Window s


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Technical Dat a

SUPRAREX SXE-P 1 SXE-P 2 SXE-P 3

Machine sizes 3,000 4,500 4,000 5,500 5,000 7,000 8,000 5)

Ma chine dea d leng th mm 2,000 2,000 2,000 2,000 2,000 2,000

Ma chine w idth mm 3,650 5,150 4,650 6,150 5,650 7,650

Ma chinen height mm 2,000 2,000 2,000 2,000 2,000 2,000

Work support height mm 700 700 700 700 700 700

Main voltage 4) V/Hz 230/50 230/50 230/50 230/50 230/50 230/50

P ow er input VA 2,000 2,000 2,000 2,000 2,000 2,000

Torch g a se s 2) Acetylene/P ropa ne/Na tura l ga s/G a s mixes

P os itioning speed mm/min 20,000 20,000 20,000 20,000 20,000 20,000

ES AB NCE 290 Ca rria ges 6 6 6 6 6 6

ES AB NCE Vis ion P C Ca rria ges 6 6 8 8 12 12

Ma ximum number of s ing le-torch Ca rria ges 6 6 8 8 12 12

Cutting w idth (1 s ing le torch) mm 2,200 3,700 3,200 4,700 4,200 6,200

C utt ing w id th (2 s ing le t orc he s) c o ng r. m m 2x1, 100 2x1, 850 2x1, 600 2x2, 350 2x2, 100 2x3, 100

Cutting w idth (6 s ing le torches) congr. mm 6x 365 6x615 6x 525 6x775 6x700 6x1,035

Cutting w idth (8 s ing le torches) congr. mm 8x400 8x585 8x525 8x775

Cutting w idth (12 s ing le torches) congr. mm 12x350 12x515

C utting thic knes s (1 s ing le to rc h) mm 3-200 1) 3-200 1) 3-200 1) 3-200 1) 3-200 1) 3-200 1)

Cutting thickness (2 s ing le torches) mm 3-200 3-200 3-200 3-200 3-200 3-200Cutting thickness (4 s ing le torches) mm 3-150 3-150 3-150 3-150 3-150 3-150

Cutting thickness (6 s ing le torches) mm 3- 50 3- 50 3- 50 3- 50 3- 50 3- 50

Cutting thickness (8 s ing le torches) mm 3- 40 3- 40 3- 40 3- 40 3- 40 3- 40

Cutting thickness three-torch unit mm 8- 75 8- 75 8- 75 8- 75 8- 75 8- 75

Three-torc h unit + / 90 2 2 2 2 2 2

Ce ntre-rota ting three-torch unit + / 90 2 2 2 2

Continuous ly rota ting three-torch s ta tion 2 2

Plasma power sources 3)

up to 50 Ampre opera ting volta ge 2 2 2 2 2 2

up to 100 Ampre opera ting volta ge 2 2 2 2 2 2up to 200 Ampre opera ting volta ge 2 2 2 2 2 2

up to 600 Ampre opera ting volta ge 2 2 2 2

P recis ion/Fine bea m pla sma 2 2 2 2 2 2

Plasma marking

up to 10 Ampre ma rking current 2 2 2 2 2 2

up to 20 Ampre ma rking current 2 2 2 2 2 2

1) For cutting thicknesses over 200 mm, the cutting table must be lowered accordingly2) Other fuel gases on request3) Other configurations o n reques t4) If required, other ma in voltag es are a vailab le5) On request


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For more than 60 yea rs ESAB CU TTING

SYSTEMS have b een a lea der in the

des ign, ma nufac ture a nd supply of

high-tech cutting systems.

ESAB CU TTING S YSTEMS sup ply an

outstanding range of profile cutting

mac hines incorporating the very lates t

cutting technology available for oxy-fuel,

plas ma, las er and w ater jet cutting.

In our role as the number one cutting

machine supplier we are continually

striving to improve the performance of

these c utting process es in respec t to

efficiency, ac curacy, s afety and environ-

mental as pects.

The co mmitment to res ea rch a nd

development ensures market leadership

ba sed upon and driven by high

customer satisfaction.

The S UP RAREX rang e of ma chines

incorporates s tate o f the art technology

co mbined with a uniq ue modular

building block approach to deliver

the mos t productive s olution to meet

individua l custo mer requirements .

We reserve the right to make technical modifications and improvements without notification

ESAB CUTTING SYSTEMS GmbH

Robert-Bosch-Strae 20 Internet www.esab-cutting.de

61184 Karben, Germany eMail [email protected]

Phone +49 060 39 40- 0

Fax +49 0 6039 40 301Stro

001102

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instalatie taiere automatizata modulara_cnc_plasma_oxi-gaz_inscriptionare_jet apa_esab suprarex...

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