Download - 02.Material Si MU
Masina unealtă: DMC 635 V (specificaţii tehnice ataşate)
Sistemul de prindere al sculelor: SK40
Lungime Lăţime Înălţime
BARE A. ANAMARIA 220 140 45
BLAJ I. AUGUSTIN PETRU 220 140 49
BLAJ I. IOAN STEFAN 220 140 53
BUTUZA V. ROXANA DORA 220 140 57
CHENDE I. DAN NELU 220 140 61
CORNEA V.N CARMEN ELENA 220 140 65
COZA V. OANA FLORINA 220 140 69
COZMA V I. ONOREL DANIEL 220 140 73
CRISTIAN I.M. POMPILIU 220 140 77
CURAC I. CARMEN MARIANA 220 140 81
GĂUREAN I. DANA LAVINIA 220 140 85
GOLOMAN I. IONUŢ AURELIAN 220 140 89
HERŢA E. MARIA 220 140 93
MANOLACHE G.P. SABIN MARIAN 220 140 97
MIHUŢ G. RAUL CRISTIAN 220 140 101
OŞAN (CHEBAC) M. MARCELA CRISTINA 220 140 105
POP I. CĂTĂLINA MARIANA 220 140 109
SABOU L.I. LAVINIA ROXANA 220 140 113
SĂSĂRAN DC. MMAI 220 140 117
TĂMAŞ V.G. IONUŢ VLAD 220 140 121
VLAD V. ADRIAN VASILE 220 140 125
Nume PrenumeDimensiuni semifabricat
Materialul semifabricatului: OLC 45 STAS 880-80 (simbolizare românească)
C45 (simbolizare ISO)
www.dmgmori.com
PR
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Vertical Machining Centres
DMC V SeriesDMC 635 V
DMC 835 V
DMC 1035 V
D5229_0512_D6136_0414_AD14_DMC_V_Series_uk_Layout 1 07.05.14 17:17 Seite 3
02 | 03 Applications and Parts
04 | 11 Machine and Technology
12 | 13 Control Technology
14 | 17 Performance Diagrams / Floor Plans / Technical Data
DMC 635 / 835 / 1035 V:
Vertical milling with the most
advanced technology – the
perfect machine series for
small to medium batch sizes.
D5229_0512_D6136_0414_AD14_DMC_V_Series_uk_Layout 1 07.05.14 17:17 Seite 4
1 2 3 4
65
DMC 635 / 835 / 1035 V Applications and Parts 02 | 03
Compact Vertical Machines – perfect forboth entry-level and advanced users.
The DMC 635 / 835 / 1035 V Vertical Machining Centres by DECKEL MAHO are remarkable at any level. Proven and with improved technology, maximum reliability,user-friendly handling and a large work area give these machines a wide range ofapplications. Operators of the DMC 635 / 835 / 1035 V machines can manufactureparts at the highest technological level for a variety of operations, ranging from smallto medium batch sizes, shop floor or large-scale manufacturing, to diverse tasks intraining facilities or automated serial production. Key features include state-of-the-art control technology, 3D-workpiece simulation, 30 m/min rapid traverse and shortchip-to-chip times. A small machine footprint due to the C-frame design and the excellent price / performance ratio are additional benefits of this machine series.
|1| Fastener component |2| Frame element |3| Forging die piston rod
|4| Mould for die-casting tool |5| Shank beam |6| Mould for medical technology
D5229_0512_D6136_0414_AD14_DMC_V_Series_uk_Layout 1 07.05.14 17:17 Seite 5
Efficient high-tech components at an attractive price.
The machine design of the DMC 635 / 835 / 1035 V series is effective at deliveringcustomer value with low investment costs combined with high production output.This goal is achieved by spindle speeds of 10,000 rpm, high rapid traverse speeds of 30 m/min and a 20× tool magazine with a double gripper for tool exchange timesof 1.6 seconds. The sturdy, cast-iron C-frame design ensures maximum rigidity andprovides the basis for high milling precision. Digitally-controlled drives combinedwith roller guideways lead to short positioning times and with the highest degree ofprecision. Choose from Siemens, Heidenhain or Fanuc CNC controls with advanced3D-software to arrive at the finished workpiece in the shortest possible time.
DMC 635 / 835 / 1035 V Machine and Technology
Highlights_ Arrive at the finished workpiece in 20 % less time: with state-of-the-art
3D-software, optional with Siemens 840D solutionline or Heidenhain iTNC 530
with the DMG ERGOline® Control and a 19" screen
_ Reduced idle times due to 30 m/min rapid traverse and short chip-to-chip times
with 1.6 second tool exchange time
_ Highest rigidity, maximum precision and low space requirements due
to the cast-iron bed in C-frame design – large work area for workpieces
up to 1,000 kg (DMC 1035 V)
_ Standard equipped with state-of-the-art technology – 10,000 rpm spindle
with 83 Nm (40 % DC) and a tool magazine for 20 tools with a fast double gripper
_ Excellent reliability and process safety with proven high-tech components
_ Individual configuration and maximum performance with numerous
options packages
D5229_0512_D6136_0414_AD14_DMC_V_Series_uk_Layout 1 07.05.14 17:17 Seite 6
1 2 3 4
|1| Powerful 10,000 rpm motor spindle |2| 20× tool magazine |3| DMG ERGOline® Control with 19" TFT-screen
|4| Large work area for workpieces up to 1,000 kg (DMC 1035 V) |5| Fast double gripper
D5229_0512_D6136_0414_AD14_DMC_V_Series_uk_Layout 1 07.05.14 17:18 Seite 7
5
DMC 635 / 835 / 1035 V Machine and Technology 04 | 05 | 06
DMC 635 / 835 / 1035 V:
The largest machine size allows the
productive machining of workpieces
with weights up to 1,000 kg (1035 V)
with an exceptional design that covers
every detail.
D5229_0512_D6136_0414_AD14_DMC_V_Series_uk_Layout 1 07.05.14 17:18 Seite 8
DMC 635 / 835 / 1035 V Machine and Technology 07
D5229_0512_D6136_0414_AD14_DMC_V_Series_uk_Layout 1 07.05.14 17:18 Seite 9
DMC 635 / 835 / 1035 V Machine and Technology
High standards and customised options for even greater productivity.
All machines of the series are built on the extremely sturdy C-frame design. This construction design maintains a solid base yet with a reduction in space requirements. In addition, the roller guideways on all axes ensure stability and precision. The proven 3-point support simplifies installation and reduces machine set-up time. The optional “job package” includes a chip conveyor, rinsing pistol and a liquid / air-cooling switch, for increased process safety and reduced maintenance. Options such as a 14,000 rpm or 18,000 rpm motor spindle, a 30 or 60 slot tool magazine, diverse production packages and automation solutions are available wherever more productivity is required.
DMC 635 / 835 / 1035 V:
A sturdy C-frame design combined
with a powerful drive provides maxi-
mum performance and precision.
D5229_0512_D6136_0414_AD14_DMC_V_Series_uk_Layout 1 07.05.14 17:19 Seite 10
1 2 1
3|1| Work area |2| Set-up space
Performance package production_ 2 pocket pallet changer, 800 × 500 mm pallet size and 400 kg
load weight per pallet
_ Fast 8 second pallet changeover time
_ Highest productivity with setup parallel to primary processing time
_ Optimal access to the setup and work area
_ Set-up aid on the tool magazine for loading parallel to primary
processing time
_ Coolant air-blast transfer
_ Chip conveyor
DMC 635 V:
With a 2 pocket pallet changer
and 8 sec. pallet changeover time.
D5229_0512_D6136_0414_AD14_DMC_V_Series_uk_Layout 1 07.05.14 17:19 Seite 11
1 2
3 4 5
DMC 635 / 835 / 1035 V Machine and Technology 08 | 09 | 10
|1| Internal coolant supply unit with 10, 20 or 40 bar (optional)
|2| Help for setup during machining (optional) |3| Robot cell
for the highest productivity (optional) |4| Laser tool measurement
(optional) |5| Visiport viewing glass (optional)
DMC 835 V with automation pallet
handling system PH 150 | 8.
D5229_0512_D6136_0414_AD14_DMC_V_Series_uk_Layout 1 07.05.14 17:19 Seite 12
DMC 635 / 835 / 1035 V Machine and Technology 11
Automation Solutions:
For the DMC V series several automation
solutions are available, ranging from the
2 pocket pallet changer to pallet handling
with a linear portal, to tool handling with
a robot.
D5229_0512_D6136_0414_AD14_DMC_V_Series_uk_Layout 1 07.05.14 17:19 Seite 13
2 3 4
DMC 635 / 835 / 1035 V Control Technology
Optimal ease-of-use: DMG ERGOline®
Control with a 19" screen and advancedcontrol technology.
The most significant highlight of the new machine design is the DMG ERGOline®
Control with a 19" screen. The larger screen allows the integration of additionalDMG SOFTkeys® and additional status information. Both the screen and the operatorpanel can be perfectly adjusted to fit the ergonomic requirements of the operator.This also applies to the optional seat or the mousepad. The DMG SMARTkey® allowspersonalised authorisation with individual access rights. Apart from the Siemens 840D solutionline, the Heidenhain iTNC 530 and Fanuc 32i are also available. All CNC controls feature large memory capacity and extremely fast processors.
1
|1| DMG ERGOline® Control with a
19" screen and DMG SOFTkeys®:
customisable hotkeys for frequently
used screen content or regularly
used operational sequences
|2–3| DMG ERGOline® Control
with DMG SMARTkey® |4| Func-
tional expansion with the optional
mousepad, document holder and
integrated seating option
D5229_0512_D6136_0414_AD14_DMC_V_Series_uk_Layout 1 07.05.14 17:19 Seite 14
DMC 635 / 835 / 1035 V Control Technology 12 | 13
Heidenhain iTNC 530_ Shop floor compatible due to
Heidenhain plain-text program-
ming, smarT.NC and visual support
_ Heidenhain motion guidance
of axes for the highest precision
and surface quality even for high
machining speeds
Siemens 840D solutionline
_ Excellent efficiency due to the
latest and most state-of-the-art
platform
_ Programming is easy and can be
learned quickly, with the ShopMill
visual programming system
_ Integrated, powerful engraving
cycle
_ New SINUMERIK Operate
(not for performance package
production) user interface
_ Block processing time of 0.6 ms
Fanuc 32i_ Clearly laid-out arrangement
of the operating components
in a widescreen format
_ Manual Guide i with improved
ease-of-use
_ Status displays for access
rights, program status and
tool information in the
proprietary DMG screen
area (Upper Screen)
DMG ERGOline® Control Highlights Ergonomics
_ Large 19" screen (1,280 × 1,024 pixels)
_ Angle of screen and keyboard can be easily adjusted (screen from 5 – 30°, keyboard from 15 – 70°);
functional expansion via the mousepad, document holder and integrated seating option
Additional functions available in the standard version
_ DMG SOFTkeys®: customisable hotkeys for frequently used screen content or regularly used
operational sequences
_ DMG SMARTkey® with transponder: Individualised authorisation of the operator with user-specific
access privileges for the control and the machine
Benefits for production
_ Ethernet interface and USB interface in the standard version
_ Look-ahead function
_ Visual simulation of the machining process
_ Free contour programming
_ Parameter programming
_ Machining cycles such as boring and milling, geometry calculations, thread boring with / without
compensating chuck, grinding, skimming, milling of grooves, rectangles or circular slots, etc.
D5229_0512_D6136_0414_AD14_DMC_V_Series_uk_Layout 1 07.05.14 17:19 Seite 15
DMC 635 / 835 / 1035 V Performance Diagrams / Floor Plans / Technical Data
4580
1900
18201475
2440
3480
920
R 890
3334
2727
1581
981
max
. 266
5
2245
50
18.9
15
4
2
1
1,000
64.545
33.417.2
10.29.5
10074
20 63 160
400
2,80
04,
000
1,80
0
10,5
0014
,000
100 Nm 40%
74 Nm 100%
18,9 kW 40%
15 kW 100%
Speed (rpm)
Performance (kW)Torque (Nm)
Speed (rpm)
Performance (kW)Torque (Nm)
1,000 40
913
7
2
1
0.4
0.171
0.119
315
8357
24.8
11
6.7
2
20 63 160
400
1,50
0
5,00
07,
800
10,0
00
83 Nm 40%57 Nm 100%
13 kW 40%9 kW 100%
Speed (rpm) 20 63 160
400
1,00
0
2,50
0
6,30
0
15,0
0018
,000
1,000
315
125
50
25
8
40
20
10
5
2
1
130 Nm 40%
35 kW 40%
25 kW 100%
87 Nm 100%
Torque (Nm) Performance (kW)
* Optional * Optional
10,000 rpm 14,000 rpm* 18,000 rpm*
Performance Diagrams
DMC 635 V
Side View Top View
Floor Plans
DMG MORIrecommends
D5229_0512_D6136_0414_AD14_DMC_V_Series_uk_Layout 1 07.05.14 17:19 Seite 16
5090
2520
20901395
R 890
3540
2490
920
3915
3268
2245
50
max
. 266
5
1581
981
4910
2220
19201480
920
2445
3475
R 890
3700
3073
max
. 271
522
35
50
980
1572
3665
237021201385
581
3151
3935 m
ax. 4
535
1564
974
2410
50
max
. 275
0
m)
DMC 835 V
Side View Top View
DMC 1035 V
Side View Top View
DMC 635 V with a 2 pocket pallet changer
Side View Top View
D5229_0512_D6136_0414_AD14_DMC_V_Series_uk_Layout 1 07.05.14 17:19 Seite 17
DMC 635 / 835 / 1035 V Performance Diagrams / Floor Plans / Technical Data 14 | 15 | 16
DMC 635 V DMC 835 V DMC 1035 V
Work area
X / Y / Z-axis mm 635 / 510 / 460 835 / 510 / 510 1,035 / 560 / 510
Feed
Feed force N 5,000 5,000 5,000
Feed rate mm/min 20,000 20,000 20,000
Rapid traverse m/min 30 30 30
Positioning accuracy
Pmax according to VDI / DGQ 3441 (in / direct measuring system) mm 0.020 / 0.008 0.025 / 0.008 0.030 / 0.008
Pmax according to JIS B6330-1980 (in / direct measuring system) mm 0.010 / 0.005 0.013 / 0.005 0.015 / 0.005
Work spindle (Standard)
Max. speed rpm 10,000 10,000 10,000
Drive power (40 / 100 % DC) kW 13 / 9 13 / 9 13 / 9
Torque (40 / 100 % DC) Nm 83 / 57 83 / 57 83 / 57
Tool fitting DIN 69 871 A SK40 SK40 SK40
Work spindle (Optional)
Max. speed rpm 14,000 14,000 14,000
Drive power (40 / 100 % DC) kW 18.9 / 15 18.9 / 15 18.9 / 15
Torque (40 / 100 % DC) Nm 100 / 74 100 / 74 100 / 74
Tool fitting DIN 69 871 A / DIN 69 893 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63
Work spindle (Optional)
Max. speed rpm 18,000 18,000 18,000
Drive power (40 / 100 % DC) kW 35 / 25 35 / 25 35 / 25
Torque (40 / 100 % DC) Nm 130 / 87 130 / 87 130 / 87
Tool fitting DIN 69 871 A / DIN 69 893 SK40 / HSK-A63 SK40 / HSK-A63 SK40 / HSK-A63
Tool magazine / Tool changer (Pick-up)
Number of tools 20 / 30* / 60* 20 / 30* / 60* 20 / 30* / 60*
Max. tool diameter mm 80 80 80
Max. tool diameter for vacant adjacent pockets mm 130 130 130
Max. tool length mm 300 300 300
Tool exchange time s 1.6 1.6 1.6
Chip-to-chip time s 6 7 7
Table design
Clamping surface with T-grooves mm 790 × 560 1,000 × 560 1,200 × 560
Loading height (Upper table edge) mm 720 720 720
Table load (Loading weight) kg 600 800 1,000
Control
DMG ERGOline® Control with 19" TFT-screen Siemens 840D solutionline, Heidenhain iTNC 530 and Fanuc 32i
* Optional
Options
Job package // Production package with internal coolant supply (10 / 20 / 40 bar) // 14,000 rpm / 18,000 rpm motor spindle // Measurement of tool
lengths and diameters, mechanical or via Laser // Workpiece units // Tool clamps SK40, BT40 // Linear scales including cut-off air // Hand wheel //
Measuring probe // Cooling unit control cabinet // Rinsing pistol // Visiport // Liquid / Air-cooling switch // Performance package production
(Pallet changer for the DMC 635 V)
Technical Data
D5229_0512_D6136_0414_AD14_DMC_V_Series_uk_Layout 1 07.05.14 17:19 Seite 18
DMC 635 / 835 / 1035 V Performance Diagrams / Floor Plans / Technical Data 17
Digital drives, combined with
optional direct measuring systems
and temperature compensation,
lead to the increased precision of
this entry-level machine series.
D5229_0512_D6136_0414_AD14_DMC_V_Series_uk_Layout 1 07.05.14 17:17 Seite 1
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Headquarters Europe
Always close by!
PR
O.D
5229
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Sub
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mod
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upd
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ts r
eser
ved.
The
mac
hine
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pict
ed h
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may
incl
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som
e op
tion
s, e
quip
men
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d C
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s.
www.dmgmori.com
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