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  • TYPICAL INJECTION SYSTEM AND SILO DESIGN FOR

    AMENDED SILICATES

    Provided By

    NOVINDA CORPORATION999 18TH Street

    Suite 1755, North Tower Denver, CO 80202

    ber 2013

    DISCLAIMER:

    TheinformationprovidedwithinthesedocumentshasbeenprovidedbyNovindaanditsrepresentatives,andistobeusedforgeneralbackgroundinformationalpurposesonly.Theinformationregardingtheuse,application,storage,ordeliveryofNovindasamendedsilicatesmercurysorbentmaterialisconceptualonly,andhasnotbeendemonstratedinfullscaleapplication.Novindaisunabletoreportonoraccuratelypredicteventsthatmayaffectfullscaleapplication.Novindaanditsrepresentativesprovidenowarrantyofanykind,impliedorexpressed,regardingtheaccuracyorsuitabilityofthisinformation.Assuch,theReceivingPartyacknowledgesandagreesthatNovindaanditsrepresentativeswillundernocircumstancesbeliableforanydamageorlosshoweverincurredfromthisinformation.

  • Rev. 10/09/13 Page 1 of 9

    AMENDED SILICATES INJECTION SYSTEM

    Table of Contents

    1. General Description 2. Scope of Work 3. Material Properties & Injection Rates 4. Technical Requirements 5. Performance Requirements 6. Typical Silo Design for Amended Silicates and Powdered Activated Carbon

    Appendix A Schematic Flow Diagram Novinda Amended Silicates

    Appendix B MSDS Sheets Novinda Amended Silicates

    Appendix C Instructions to Bidders

    Appendix D Terms and Conditions Provided by Owner

    Appendix E Facility Details Provided by Owner

    Appendix F Lance Details

    Appendix G Jenike & Johanson Typical Silo Design for Amended Silicates and Powdered Activated Carbon

    Silicates and Powdered Activated Carbon

    Appendix A Schematic Flow Diagram Novinda Amended Silicates

    Appendix B MSDS Sheets Novinda Amended Silicates

    Appendix C Instructions t

  • Rev. 10/09/13 Page 2 of 9

    AMENDED SILICATES INJECTION SYSTEM

    1. General Description

    This specification covers the overall description, work scope, technical and performance requirements of a reagent injection system for a mercury emission control project. The specification requirements listed herein are based primarily on the work by Jenike & Johanson for Novinda and represent the minimum requirements to achieve consistent flow of the amended silicates material, and Novinda retains the right to review Owners design and drawings prior to fabrication and installation of the injection system. Designs deviating from these specifications may be considered on a case by case basis.

    2. Scope of Work

    The scope of work is to design, engineer, procure, fabricate and deliver the specified reagent injection system, support start up and testing of a complete, fully functional and operational mercury emission control system, which includes at a minimum but not limited to the items and services listed below. A typical schematic flow diagram of the injection system with termination points for the scope of work is shown in Appendix A.

    1. Reagent Injection System including transfer blowers, material metering and feeding equipment and all required manual and motorized valves.

    2. Reagent storage silo with vacuum/pressure relief door, bin vent fabric filter & vent fan and transfer pipe suitable to receive and transfer material from either rail cars or delivery trucks.

    3. Transfer pipes from blower discharge to lance inlets including manual isolation valve at each. 4. All auxiliary electric system and controls for above scope.

    3. Material Properties

    The injection system shall be capable of unloading, handling, feeding, and injecting multiple sorbent materials, including amended silicates and powdered activated carbon (PAC). Detailed material properties and injection equipment design criteria for amended silicates are provided by Jenike & Johanson (J&J) and are listed within this specification section. Equipment design and operational considerations for the explosive and flammable properties of any sorbent material is the responsibility of the Owner and Bidder. Bidder shall also be responsible for ensuring that other PAC materials can be also utilized by the injection system. The injection system silo shall be designed to allow mass flow instead of funnel flow. A mass flow silo allows for first-in-first-out material flow, eliminates ratholes and stagnant material, and minimizes material segregation effects. The following criterion represents typical limiting conditions for flow, therefore larger silo outlets, steeper hoppers, and flow rates summarized below are acceptable: Cohesive Strength Since sorbent materials are cohesive and have the capacity to form a rathole in the injection system storage silo, the following are minimum mass flow silo discharge outlet diameter dimensions for gravity feed (GF) and air assisted silo bin bottoms. Continuous flow (GF) 1.3 feet After 1 day at rest (GF) 2.1 feet

  • Rev. 10/09/13 Page 3 of 9

    For air assisted silo bin bottom 0.5 feet Compressibility Bulk density shall be considered in the design for silo loads, silo capacities, and system feed density. The range of bulk density for the amended silicates material is as follows: Measured range of bulk density 32.2 to 58.5 pounds per cubic foot PAC assumed bulk density 30 pounds per cubic foot Mass Flow Hopper Angles Design of the mass flow silo hopper shall include hopper angle, materials of construction, and surface finish. Hopper material shall have interior sloping surfaces lined with 304 stainless steel and #2B finish (cold rolled mill finish which cannot be achieved by polishing). Maximum recommended mass flow wall angles 10 degrees (from vertical for both continuous flow and after 1 day storage at rest) The MSDS for the amended silicates material can be found in Appendix B.

    4. Technical Requirements

    4.1 General

    4.1.1 Engineering

    The Contractor shall be responsible for performing all engineering and design, necessary for a complete and operating facility designated to be within Contractors scope, as spelled out herein. All project documents shall be signed and sealed by an engineer or architect registered in the state where the installation shall be located.

    4.1.2 Procurement

    The Contractor shall be responsible for the procurement of all permanent materials and engineered equipment necessary for a complete and operating facility designated to be within Contractors scope, including freight to the site, unloading and/or safe storage, unless materials are specifically spelled out as Owner-provided within this document.

    4.2 Mechanical

    4.2.1 Equipment

    Major pieces of equipment, include but not limited to, are listed in the following table.

    Table1. Equipment List

    No. Equipment No. Required. 1 Reagent Storage Silo 1 2 Air-assisted discharger 1 3 Manual Slide Gate Isolation Valve (at Silo Bottom) 1

  • Rev. 10/09/13 Page 4 of 9

    4 Motorized dome valve 1 5 Motorized diverter valve 1 6 Gravimetric Feeder with Variable Frequency Drive (VFD) 2 (1 Operating &

    1 Spare) 7 Drop Tube 2 (1 Operating &

    1 Spare) 8 Motorized Rotary Lock-Hopper Valve 2 (1 Operating &

    1 Spare) 9 Positive Displacement Transfer Blower & Motor 2 (1 Operating &

    1 Spare) 10 Manual Isolation Valves (one at each Lance Inlet) TBD 11 Injections Lances TBD

    4.2.2 Equipment Details

    4.2.2.1 Reagent Storage Silo

    The storage silo shall be designed to operate in Mass Flow when charged with Amended Silicates reagent, which exhibits material properties as described in Section 3 above. The storage silo shall be of welded construction with a roof for weather protection. It shall have an active storage capacity of 14-days calculated at maximum required reagent feed rate. It shall be provided with a fill pipe for pneumatic transfer of material from rail cars or delivery trucks using rail/truck transfer blowers. The silo shall have appropriately sized bin vent fabric filter with vent fan, a vacuum/pressure relief door at the roof, a caged ladder, roof man-way, safety railings, roof mounted level indicators and a side-wall mounted refill level indicator. Poke holes and access doors are not recommended for a mass flow silo since they have a tendency to restrict material flow; however, if necessary they shall be located in the vertical cylindrical section instead of the hopper. The material of construction for the cylindrical section shall be carbon steel and the conical section at the hopper bottom shall be constructed or have interior surface lined with 304 stainless steel, with #2B finish. Sheet thickness 10 gauge or thinner generally result in a smoother finish, which facilitates better material flow. As noted earlier, the conical section shall be designed to facilitate Mass Flow of material and avoid plugging. The hopper shall be designed to incorporate the use of an air-assisted discharge system, which consists of a 304 #2B lined conical hopper and the air-assisted discharger; with the hopper and air-assisted discharger being connected by a short vertical section required to maintain uniform flow (See Section 6.0). The material in the hopper is not intended to fluidize until material level drops below 5 feet.

    4.2.2.2 Air-assisted Discharger

    The air-assisted discharge membrane shall have a minimum pressure drop of 0.035 psi per scfm per sq. ft. of membrane area. The air supply should provide a no-flow pressure of 1.1 psig, maintain a pressure of 0.5 psig at 148.5 scfm, and provide a maximum (choked) flow of 6.4 scfm/ft2 of projected horizontal discharger area. Expected air flow during discharge is approximately 3.6 to 5.7 scfm/ft2 of projected horizontal discharger area. The recommended material for

  • Rev. 10/09/13 Page 5 of 9

    the membrane is Polyveyor 1950 which is available from BeltService Corporation, or J&J approved equal.

    The air-assisted discharger shall be a standard 6 foot diameter unit with minimum 6 inch outlet, and be supplied by Premier Pneumatics, Kice Industries, Nol-Tec Systems, Young Industries, Clyde Bergemann, or J&J approved equal. Compressed air that is introduced to the silo and that can come in contact with the silo contents shall be dried to a maximum dew point of -40F. The compressed air supply to the air-assisted discharger shall be provided by a pilot operated low-pressure regulator, such as a Fisher-Rosemont 299 series, or J&J approved equal. A pressure gauge shall be connected to the membrane plenum to serve as an indicator of a plugged or damaged membrane. Alternative air supply methods include regenerative blowers, or lobed-type blowers if supplied with controls to maintain constant pressure output over the required range of flow rates. Regardless of air supply equipment, an overpressure protection device shall be installed to the membrane plenum for safety. As an additional safety precaution, the silo shall be vented and an overpressure protection device utilized to allow for air flow into the silo.

    4.2.2.3 Manual Isolation Valve at Silo Bottom

    Bidders standard design proven in similar applications is acceptable.

    4.2.2.4 Motorized Dome Valve

    The outlet valve shall be high duty cycle dome type valve, supplied by Gemco, RoValve, Clyde Industries, or J&J approved equal. The outlet valve shall be fully open or fully closed, and shall not be operated partially open to throttle flow.

    4.2.2.5 Automated Diverter Valve

    The outlet stream can be directed to multiple fill points with the use of 12 inch air slides and diverter valves. Bidders standard design proven in similar applications is acceptable.

    4.2.2.6 Gravimetric Feeder

    The gravimetric feeder shall be capable of supplying 10-500 lb/hr as delivered with the capability to change the feed rate range by changing out the feed screw and delivery tube. The gravimetric feeder screw shall be controlled by a Variable Frequency Drive (VFD) that provides finite local adjustment of the reagent feed rate. The feeder shall be accurate within + / - 1% or 1 lb/hr (whichever is more) over a one minute interval. Modulation of material flow shall be accomplished by the feeder and not by a valve.

    4.2.2.7 Drop Tube

    The drop tube connected downstream of the gravimetric feeder outlet and upstream of the motorized rotary lock-hopper valve inlet shall be equipped with an inlet air filter that shall also provide a barrier against material exiting the top of the drop tube.

  • Rev. 10/09/13 Page 6 of 9

    4.2.2.8 Motorized Rotary Lock-Hopper Valves

    The rotary lock hopper valve shall be designed to convey a fine powder of the quantity specified in the Section 3 above and the distance of the Transfer Pipe System. Valve body/cylinder clearances shall be a close-tolerance design.

    4.2.2.9 Positive Displacement Transfer Blowers

    Two positive displacement transfer blowers (one operating and one in-line spare) capable of meeting the feed rates listed in the Facility Details found in Appendix E and conveying the distance of the Transfer Pipe System (distance to be determined by Contractor and Owner). Blowers shall be sized to maintain Industry-practice velocities in all transfer lines and lances. The blowers shall be equipped with an inlet filter/silencer and all appurtenances necessary for safe start-up, operation & maintenance, and shut-down.

    4.2.2.10 Manual Lance Isolation Valve

    Bidders standard design proven in similar applications is acceptable.

    4.2.2.11 Injection Lances

    The lance shall use a concentric tube design that incorporates a flat or angled baffle affixed to the upstream side of the lance, normal to the bulk flow of the flue gas. The concentric tubes shall terminate at various distances across the duct to promote uniform distribution of reagent downstream of the baffle plate. The baffle plate induces local turbulence near the lance discharge points and promotes distribution along the axis of the lance. A sketch showing lance details is included in Appendix F. The number and location of the injection lances are to be determined by Contractor and Owner; however, lance spacing shall not be greater than 30 inches.

    4.2.3 Equipment O&M Manual

    Contractor shall provide the operations and maintenance (O&M) manuals for the scope of work. The O&M manuals shall consist of hard-copy binders and CDs with operations and maintenance data and information for the scope of work.

    4.3 Piping

    4.3.1 Feed Pipe System

    The feed pipe system connects the storage silo outlet, manual isolation slide gate valve, motorized dome valve, motorized diverter valve, gravimetric feeder, drop tube, and motorized rotary lock-hopper valve to the transfer pipe system. Equipment within the feed pipe system is arranged as shown in Appendix A, and shall be close-coupled so as to minimize the length of feed pipe required; no elbows are allowed. The feed pipe shall be Schedule 80 carbon steel.

    A spare feed pipe system consisting of the gravimetric feeder, drop tube, and motorized rotary lock-hopper valve shall be installed for redundancy to allow for scheduled and unscheduled maintenance activities. The automated diverter valve will be used to select

  • Rev. 10/09/13 Page 7 of 9

    the feed pipe system. In all locations that include two phase flow, i.e. transport air + solids, minimum acceptable gas velocity must be maintained in order to avoid saltation of the larger particles present in the solid material.

    4.3.2 Transfer Pipe System

    The transfer pipe system consists of transfer pipes from the discharges of the transfer blower and motorized rotary lock-hopper valve to the lances, inclusive. The downstream side of the lance isolation valves shall be flanged connections. The injection lances shall bolt up to these isolation valve flanged connections. The transfer pipe shall be Schedule 80 carbon steel, with a minimum of 2 bidders standard thermal insulation with cladding proven in similar applications. Long radius elbows shall be used to mitigate erosion and the elbows and tee sections shall have replaceable wear plates to facilitate maintenance. The system shall be designed with transport velocities that prevent settling in the pipes at all load conditions and shall accommodate a nominal flow of 35 scfm per lance. The conveying distance shall be specific to each site/installation. The Contractor shall work with the facility Owner to identify the optimum Transfer Pipe routing. The transfer pipe shall be routed to the lance locations, which shall be uniquely identified for each unit; however lance spacing shall not be greater than 30 inches. The transfer pipe system lay out shall consider flow balance to injection lances, access for existing plant equipment in the area for maintenance, and minimal interference with plant operation during construction.

    4.4 Electrical

    4.4.1 Power Supply

    Contractor is to provide a single 480 V, 3 Phase, 60 Hz power supply to supply all of the necessary electrical functions of the system.

    4.4.2 Power Distribution

    A main disconnect breaker shall be provided in the control panel, which shall be utilized to protect and to de-energize all reagent injection system equipment. A motor circuit protector, a starter and overload protection shall be provided for the 480-volt transfer blower motor. Three phase breakers shall be provided for power distribution to the control power transformer.

    4.4.3 Control Panel

    The reagent injection system controls and power distribution shall be contained within a dedicated control panel(s), including Programmable Logic Controller (PLC), Human Machine Interface (HMI), power supply, control relays, lights, terminal blocks, motor circuit protectors, motor starters, circuit breakers, etc. The control panel(s) shall be mounted in a conveniently accessible location. Panels shall be rated NEMA 4X. Terminal blocks shall be installed for termination of all District installed cables. All devices that shall be visible on the front of the control panels shall have durable, tight- adhering nameplates. Wiring shall be stranded copper, 600 volt, insulated, extra flexible type. As a minimum, wire size shall be #12 American Wire Gauge (AWG) for all power wiring, #14 AWG for all control panel exterior control wiring, #16 for all control panel interior control wiring and #18 AWG twisted shielded pair for analog signal conductors.

  • Rev. 10/09/13 Page 8 of 9

    4.5 Instrumentation and Control

    The system shall have the capability to set the maximum feed rate locally and adjust the feed rate from zero to the maximum user defined feed rate via an external 4-20mA signal. The system shall be capable of storing and exporting time stamped operating data which shall include the system feed rate as measured by the gravimetric feeder. The system shall be capable of storing at least one weeks worth (seven x twenty-four hour days) of such data taken at one (1) minute intervals. The data must be formatted such that it can easily be imported to a PC and Windows Excel.

    4.5.1 PLC

    The PLC shall control all necessary system functions such as startup, shutdown, feed rate control, feed piping selection (via diverter valve position), alarm functions and trips.

    4.5.2 HMI

    All local control and alarm monitoring shall be provided through a local HMI. The HMI shall have sufficient screens to display the following controls as a minimum:

    1. System Control

    2. Feeder Control

    3. Status Display

    4. Fluidizing Control

    5. Transfer Blower Control

    6. Feed Rate Set Point

    7. Feed Piping Selection (A/B Train)

    8. Active Alarms

    a. The following status and alarms shall be displayed on the HMI:

    i. Transfer Blower Status ON/OFF

    ii. Gravimetric Feeder Status (A & B trains) ON/OFF

    iii. Reagent Storage Silo Level Status LOW

    iv. Gravimetric Feeder Status (A & B trains) MALFUNCTION

    v. Transfer Blower Discharge Pressure HIGH/LOW

    vi. Rotary Lock Hopper Valve Inlet Pressure (A & B trains) HIGH/LOW

    b. The following control functions shall be on the HMI:

    i. Local Start Selection Key

    ii. Local Stop Selection Key

    iii. Gravimetric Feeder OFF/AUTO Selection Keys (A & B trains)

    iv. Alarm Acknowledge Selection Key

    v. System Operation Local/Remote Selection Key

    vi. System Mode Non-Paced/Paced Selection Key

    vii. Fluidization System HAND/OFF/AUTO Selection Key

    c. The following control switches shall be located on the control panel:

  • Rev. 10/09/13 Page 9 of 9

    i. System Stop Pushbutton Switch / Emergency Stop

    4.5.3 Gravimetric Feeder Speed Controllers

    Each gravimetric feeder screw shall be controlled by a Variable Frequency Drive (VFD) providing finite local adjustment of the reagent feeding rate. Based on the system operating mode selected, the controller shall follow a constant feed rate or an analog 4-20 mA signal provided by an external source.

    4.5.4 Sensors and Trips

    The following system sensors and trips shall be provided at a minimum:

    1. Transfer Blower Outlet Pressure Sensor

    2. Rotary Lock Hopper Valve Inlet Pressure Sensor (A & B trains)

    3. Drop Tube pressure differential (A & B trains) - if this approaches zero, the trip shall at a minimum shutdown the Gravimetric Feeder.

    4. Gravimetric Feeder Hopper Low level Switch (A & B trains)

    5. Gravimetric Feeder Hopper High Level Switch (A & B trains)

    5. Performance Requirements

    The Performance Requirements shall include but not limited to:

    The system shall be capable of delivering the maximum and the minimum reagent feed rates specified.

    The reagent distribution between the lances shall be uniform at all injection rates, i.e., the reagent flow at each lance shall be the same

    Noise level shall not exceed 85 dBA at 3 ft. from the blower and all rotary/other equipment.

    6. Typical Silo Design for Amended Silicates and Powdered Activated Carbon

    The J&J silo design drawings in Appendix G provide an example of a typical amended silicates mass flow silo. The design and other details are provided for information only and to facilitate the Bidder in designing a silo suitable for this application. Each injection system and silo shall be designed for specific facility site conditions, duty, and performance requirements. Alternative designs may be considered at the discretion of the Owner.

  • Rev. //13

    APPENDIX A

    Schematic Flow Diagram

    Novinda Amended Silicates

  • Rev. //13

    APPENDIX B

    MSDS Sheets Amended Silicates

  • MATERIAL SAFETY DATA SHEET

    1. Product and Company IdentificationMaterial name Amended Silicates HgXVersion # 08Revision date April 26, 2013Chemical description Modified BentoniteCAS # MixtureManufacturer information Novinda Corporation

    2000 S. Colorado Blvd; Suite A-315Denver, Colorado 80222General Information: 720-473-8320Emergency (800) 424-9300

    2. Hazards IdentificationEmergency overview Material can be slippery when wet. Exposure to powder or dusts may be irritating to eyes, nose

    and throat. Potential health effects

    Routes of exposure Inhalation. Skin contact. Eye contact.Eyes Dust in the eyes will cause irritation. Symptoms include itching, burning, redness and tearing.Skin Dust or powder may irritate the skin. May cause skin irritation. Inhalation Dust may irritate respiratory system. Inhalation of dusts may cause respiratory irritation. Repeated

    or prolonged inhalation may cause toxic effects. For additional information on inhalation hazards,see Section 11 of this safety data sheet.

    Ingestion May cause irritation. No significant adverse effects are expected upon ingestion of the product.Target organs Lungs. Chronic effects This product has the potential for generation of respirable dust during handling and use. Dust

    may contain respirable crystalline silica. Overexposure to dust may result in pneumocononiosis, arespiratory disease caused by inhalation of mineral dust, which can lead to fibrotic changes to thelung tissue, or silicosis, a respiratory disease caused by inhalation of silica dust, which can lead toinflammation and fibrosis of the lung tissue. Occupational exposure to respirable dust andrespirable crystalline silica should be monitored and controlled.

    3. Composition / Information on Ingredients

    The manufacturer lists no ingredients as hazardous according to OSHA 29 CFR 1910.1200.

    Constituents CAS # PercentQUARTZ 14808-60-7

  • Material Name: AS HgX Version #8; April 26, 2013

    Ingestion If ingestion of a large amount does occur, seek medical attention. No special measures required.Notes to physician Provide general supportive measures and treat symptomatically.General advice If you feel unwell, seek medical advice (show the label where possible).

    5. Fire Fighting MeasuresFlammable properties The product is not flammable. No unusual fire or explosion hazards noted. This material will not

    burn.Extinguishing media

    Suitable extinguishingmedia

    Dry chemical, CO2, water spray or regular foam. Use any media suitable for the surrounding fires.

    Protection of firefightersProtective equipment andprecautions for firefighters

    As in any fire, wear self-contained breathing apparatus pressure-demand, MSHA/NIOSH(approved or equivalent) and full protective gear. Material can be slippery when wet.

    Fire fightingequipment/instructions

    In the event of fire, cool tanks with water spray. Material can be slippery when wet..

    Specific methods Cool containers exposed to flames with water until well after the fire is out.Hazardous combustionproducts

    None known.

    6. Accidental Release MeasuresPersonal precautions Keep unnecessary personnel away. Local authorities should be advised if significant spillages

    cannot be contained. Use a NIOSH/MSHA approved respirator if there is a risk of exposure todust/fume at levels exceeding the exposure limits. Avoid inhalation of dust from the spilledmaterial. Material can be slippery when wet. Material can be slippery when wet. Forms smooth,slippery surfaces on floors, posing an accident risk.

    Environmental precautions Prevent further leakage or spillage if safe to do so. Do not let product enter drains. Runoff fromfire control or dilution water may cause pollution. Do not contaminate water. Do not flush intosurface water or sanitary sewer system.

    Methods for containment If sweeping of a contaminated area is necessary use a dust suppressant agent which does notreact with the product. This material is classified as a water pollutant under the Clean Water Actand should be prevented from contaminating soil or from entering sewage and drainage systemswhich lead to waterways. Block any potential routes to water systems.

    Methods for cleaning up Should not be released into the environment. This product is miscible in water. Collect dust usinga vacuum cleaner equipped with HEPA filter. Collect dust or particulates using a vacuum cleanerwith a HEPA filter. Avoid the generation of dusts during clean-up. Following product recovery,flush area with water. For waste disposal, see section 13 of the MSDS. Reduce airborne dust andprevent scattering by moistening with water.

    7. Handling and StorageHandling Avoid dust formation. Do not breathe dust from this material. In case of insufficient ventilation,

    wear suitable respiratory equipment. Provide appropriate exhaust ventilation at places where dustis formed. Guard against dust accumulation of this material. Avoid contact with skin and eyes.Avoid release to the environment. Handle and open container with care. Practice goodhousekeeping. Material can be slippery when wet. Forms smooth, slippery surfaces on floors,posing an accident risk.

    Storage No special restrictions on storage with other products. Store in a well-ventilated place. Keepcontainer tightly closed. Avoid dust formation. No special storage conditions required. Guardagainst dust accumulation of this material. Use care in handling/storage.

    8. Exposure Controls / Personal ProtectionOccupational exposure limits

    US. ACGIH Threshold Limit ValuesFormValueTypeConstituents

    INERT OR NUISANCEDUSTS (SEQ250)

    TWA 10 mg/m3 Inhalable particles.

    3 mg/m3 Respirable particles.QUARTZ (14808-60-7) TWA 0.025 mg/m3 Respirable fraction.

    MSDS US

    2 / 7

  • Material Name: AS HgX Version #8; April 26, 2013

    US. OSHA Table Z-1 Limits for Air Contaminants (29 CFR 1910.1000)FormValueTypeConstituents

    INERT OR NUISANCEDUSTS (SEQ250)

    PEL 15 mg/m3 Total dust.

    5 mg/m3 Respirable fraction.

    US. OSHA Table Z-3 (29 CFR 1910.1000)FormValueTypeConstituents

    INERT OR NUISANCEDUSTS (SEQ250)

    TWA 15 mppcf Respirable fraction.

    15 mg/m3 Total dust.5 mg/m3 Respirable fraction.50 mppcf Total dust.

    QUARTZ (14808-60-7) TWA 0.1 mg/m3 Respirable.0.3 mg/m3 Total dust.2.4 mppcf Respirable.

    Exposure guidelines Occupational exposure to nuisance dust (total and respirable) and respirable crystalline silicashould be monitored and controlled.

    Engineering controls Ventilation should be sufficient to effectively remove and prevent buildup of any dusts or fumesthat may be generated during handling or thermal processing. If engineering measures are notsufficient to maintain concentrations of dust particulates below the OEL, suitable respiratoryprotection must be worn.

    Personal protective equipmentEye / face protection Wear dust goggles.Skin protection No special protective equipment required.Respiratory protection Wear respirator with dust filter. Use a NIOSH/MSHA approved respirator if there is a risk of

    exposure to dust/fume at levels exceeding the exposure limits. General hygieneconsiderations

    Do not breathe dust. Avoid contact with eyes. Handle in accordance with good industrial hygieneand safety practice. Eye wash fountain is recommended. Use good industrial hygiene practices inhandling this material.

    9. Physical & Chemical Properties

    Appearance Powder. Physical state Solid.Form Powder. Various.Color Various.Odor None. Odor threshold Not available.pH 5.5 - 6.5 Vapor pressure 0.050339494 hPa estimatedVapor density Not available.Boiling point Not available.Melting point/Freezing point 1584.9 F (862.714287557 C) estimatedSolubility (water) Not available.Specific gravity 3.15400096 estimatedRelative density Not available.Flash point Not available.Flammability limits in air, upper,% by volume

    Not available.

    Flammability limits in air, lower,% by volume

    Not available.

    Auto-ignition temperature Not available.VOC 0 % estimatedPercent volatile 0 % estimated

    MSDS US

    3 / 7

  • Material Name: AS HgX Version #8; April 26, 2013

    Other dataDensity 3.15368556 g/cm3 estimated

    10. Chemical Stability & Reactivity InformationChemical stability Stable at normal conditions.Conditions to avoid Avoid spread of dust. None known.Incompatible materials None known.Hazardous decompositionproducts

    Toxic gas. None known.

    Possibility of hazardousreactions

    Will not occur. Hazardous polymerization does not occur.

    Toxicological data

    11. Toxicological Information

    Product Test Results

    Acute Dermal LD50 Rabbit: 72856.7656 mg/kg estimatedAS HgX (Mixture)

    Acute Oral LD100 Mouse: 5099.959 mg/kg estimated Acute Oral LD50 Mouse: 17352.5586 mg/kg estimated Acute Oral LD50 Rabbit: 12749.8984 mg/kg estimated Acute Oral LD50 Rat: 9927.5566 mg/kg estimated Acute Other LD50 Mouse: 66350.4688 mg/kg estimated Acute Other LD50 Rabbit: 51.0003 g/kg estimated

    Constituents Test Results

    Acute Oral LD50 Rat: 500 mg/kgQUARTZ (14808-60-7)

    Acute effects Dust in the eyes will cause irritation. May cause skin irritation.Local effects Inhalation of dusts may cause respiratory irritation.Chronic effects In 1997, IARC (the International Agency for Research on Cancer) concluded that crystalline silica

    inhaled from occupational sources can cause lung cancer in humans. However in making theoverall evaluation, IARC noted that "carcinogenicity was not detected in all industrialcircumstances studied. Carcinogenicity may be dependent on inherent characteristics of thecrystalline silica or on external factors affecting its biological activity or distribution of itspolymorphs." (IARC Monographs on the evaluation of the carcinogenic risks of chemicals tohumans, Silica, silicates dust and organic fibres, 1997, Vol. 68, IARC, Lyon, France.)

    In June 2003, SCOEL (the EU Scientific Committee on Occupational Exposure Limits) concludedthat the main effect in humans of the inhalation of respirable crystalline silica dust is silicosis."There is sufficient information to conclude that the relative risk of lung cancer is increased inpersons with silicosis (and, apparently, not in employees without silicosis exposed to silica dust inquarries and in the ceramic industry). Therefore, preventing the onset of silicosis will also reducethe cancer risk..." (SCOEL SUM Doc 94-final, June 2003)

    According to the current state of the art, worker protection against silicosis can be consistentlyassured by respecting the existing regulatory occupational exposure limits. Occupationalexposure to nuisance dust (total and respirable) and respirable crystalline silica should bemonitored and controlled.

    CarcinogenicityACGIH Carcinogens

    QUARTZ (CAS 14808-60-7) A2 Suspected human carcinogen.IARC Monographs. Overall Evaluation of Carcinogenicity

    QUARTZ (CAS 14808-60-7) 1 Carcinogenic to humans.US NTP Report on Carcinogens: Known carcinogen

    QUARTZ (CAS 14808-60-7) Known carcinogen.

    Ecotoxicological data

    12. Ecological Information

    Product Test Results

    EC50 Daphnia: 163.4608 mg/l 48 hours estimatedAS HgX (Mixture)

    MSDS US

    4 / 7

  • Material Name: AS HgX Version #8; April 26, 2013

    Product Test Results

    LC50 Fish: 908.895 mg/l 96 hours estimated

    * Estimates for product may be based on additional component data not shown.Ecotoxicity Components of this product are hazardous to aquatic life. No data available for this product.Environmental effects An environmental hazard cannot be excluded in the event of unprofessional handling or disposal.Persistence anddegradability

    Not available.

    13. Disposal ConsiderationsDisposal instructions Collect and reclaim or dispose in sealed containers at licensed waste disposal site. Do not allow

    this material to drain into sewers/water supplies. This product, in its present state, when discardedor disposed of, is not a hazardous waste according to Federal regulations (40 CFR 261.4 (b)(4)).Under RCRA, it is the responsibility of the user of the product to determine, at the time ofdisposal, whether the product meets RCRA criteria for hazardous waste. Dispose in accordancewith all applicable regulations. Material should be recycled if possible.

    Waste from residues / unusedproducts

    Not applicable.

    Contaminated packaging Empty containers should be taken to an approved waste handling site for recycling or disposal.

    14. Transport Information

    DOTNot regulated as dangerous goods. DOTPackages less than 83 lbsNot regulated as dangerous goods. IATANot regulated as dangerous goods. IMDGNot regulated as dangerous goods.

    15. Regulatory InformationUS federal regulations OSHA Process Safety Standard: This material is not known to be hazardous by the OSHA Highly

    Hazardous Process Safety Standard, 29 CFR 1910.119.Drug Enforcement Administration (DEA). List 2, Essential Chemicals (21 CFR 1310.02(b) and 1310.04(f)(2)Not regulatedDEA Essential Chemical Code Number

    Not regulatedDrug Enforcement Administration (DEA). List 1 & 2 Exempt Chemical Mixtures (21 CFR 1310.12(c))

    Not regulatedDEA Exempt Chemical Mixtures Code Number

    Not regulatedCERCLA (Superfund) reportable quantity

    NoneSuperfund Amendments and Reauthorization Act of 1986 (SARA)

    Hazard categories Immediate Hazard - NoDelayed Hazard - YesFire Hazard - NoPressure Hazard - NoReactivity Hazard - No

    Section 302 extremelyhazardous substance

    No

    Section 311 hazardouschemica

    No

    MSDS US

    5 / 7

  • Material Name: AS HgX Version #8; April 26, 2013

    Inventory statusCountry(s) or region Inventory name On inventory (yes/no)*

    YesAustralia Australian Inventory of Chemical Substances (AICS)YesCanada Domestic Substances List (DSL)NoCanada Non-Domestic Substances List (NDSL)

    YesChina Inventory of Existing Chemical Substances in China (IECSC)YesEurope European Inventory of Existing Commercial Chemical

    Substances (EINECS)NoEurope European List of Notified Chemical Substances (ELINCS)NoJapan Inventory of Existing and New Chemical Substances (ENCS)

    YesKorea Existing Chemicals List (ECL)YesNew Zealand New Zealand InventoryNoPhilippines Philippine Inventory of Chemicals and Chemical Substances

    (PICCS)YesUnited States & Puerto Rico Toxic Substances Control Act (TSCA) Inventory

    *A "Yes" indicates that all components of this product comply with the inventory requirements administered by the governingcountry(s) State regulations WARNING: This product contains a chemical known to the State of California to cause cancer.US - California Proposition 65 - CRT: Listed date/Carcinogenic substance

    QUARTZ (CAS 14808-60-7) Listed: October 1, 1988 Carcinogenic. US - New Jersey RTK - Substances: Listed substance

    QUARTZ (CAS 14808-60-7) Listed.US - Pennsylvania RTK - Hazardous Substances: Listed substance

    QUARTZ (CAS 14808-60-7) Listed.

    16. Other InformationRecommended restrictions Workers (and your customers or users in the case of resale) should be informed of the potential

    presence of respirable dust and respirable crystalline silica as well as their potential hazards.Appropriate training in the proper use and handling of this material should be provided as requiredunder applicable regulations.

    Further information This safety datasheet only contains information relating to safety and does not replace anyproduct information or product specification. HMIS is a registered trade and service mark of theNPCA.

    HMIS ratings Health: 1*Flammability: 0Physical hazard: 0Personal protection:

    NFPA ratings Health: 1 Flammability: 0Instability: 0

    Disclaimer The information provided in this Safety Data Sheet is correct to the best of our knowledge,information and belief at the date of its publication. The information given is designed only as aguidance for safe handling, use, processing, storage, transportation, disposal and release and isnot to be considered a warranty or quality specification. The manufacturer expressly does notmake any representations, warranties, or guarantees as to its accuracy, reliability orcompleteness nor assumes any liability, for its use. It is the user's responsibility to verify thesuitability and completeness of such information for each particular use.

    Third party materials: Insofar as materials not manufactured or supplied by this manufacturer areused in conjunction with, or instead of this product, it is the responsibility of the customer toobtain, from the manufacturer or supplier, all technical data and other properties relating to theseand other materials and to obtain all necessary information relating to them. No liability can beaccepted in respect of the use of this product in conjunction with materials from another supplier.The information relates only to the specific material designated and may not be valid for suchmaterial used in combination with any other materials or in any process, unless specified in thetext. The information in the sheet was written based on the best knowledge and experiencecurrently available.

    Issue date 28-July-2011

    MSDS US

    6 / 7

  • Material Name: AS HgX Version #8; April 26, 2013

    This data sheet containschanges from the previousversion in section(s):

    Product and Company Identification: Alternate Trade NamesHazards Identification: Emergency overviewHazards Identification: Potential environmental effectsHazards Identification: OSHA regulatory statusToxicological InformationRegulatory Information: US federal regulationsRegulatory Information: State regulations

    MSDS US

    7 / 7

  • Rev. /13

    APPENDIX C

    Instructions to Bidders

  • Project (______) Page 1 of 6 Rev.0

    Project Name: Project No.: ______ Project Location:

    To: All Bidders

    You are invited to submit your PROPOSAL to furnish and deliver all items described herein, in strict accordance with the Instructions to Bidders and the following, which are attached and made part of this Inquiry:

    1. Instruction to Bidders, 3 pages2. Special Notes to Bidders Approved Suppliers, 2 pages3. Price Summary Form, 3 pages4. Intent to Quote*, 1 page5. Purchase Order Terms and Conditions, __ pages6. Site Conditions

    *Bidder completion action is required: Complete, sign and return this document within 3working days of receipt of the Inquiry.

    TO BE CONSIDERED, YOUR PROPOSAL MUST BE SUBMITTED BY: _________ ET on _________, 2013

    Your proposal and any questions relative to this Inquiry shall be submitted in writing, via email and one electronic copy of all proposal document delivered to:

    _______________ _________________________ _________________________ _________________________ EMail: __________________ Phone: __________________ Facsimile: ________________

    INQUIRYNot an Order

    Date:

  • Project (______) Page 2 of 6 Rev.0

    INSTRUCTIONS TO BIDDERS

    INQUIRY DESCRIPTION

    You are invited to submit your best price proposal for the equipment and/or materials and related services described herein, complete with technical details, documents, and schedule to design, furnish, fabricate, manufacture, test, and deliver, FCA Jobsite (Latest INCOTERMS) or DDP Jobsite (Latest INCOTERMS) - Full Freight Prepaid and Allowed in accordance with the requirements stated herein and the attached Inquiry Documents.

    Unless otherwise described in the Inquiry Documents, Bidders shall use the Project Location as the Destination for pricing the requirements of the proposal.

    PROJECT DESCRIPTION

    Design, procurement, construction, commissioning, and start-up of a sorbent injection system.

    PROJECT SCHEDULE

    Activity Date

    Anticipated Award Date

    Required On Site Date

    Substantial Completion Guaranteed Date

    PROPOSAL PROCEDURE

    Bidder shall advise Buyer of its intent to provide a proposal, or its election not to provide a proposal, by completing and returning the attached Intent to Quote form within 3 days of receipt of this Inquiry. Proposals must be submitted in sufficient time to arrive no later than the date indicated on the Inquiry. LATE OR INCOMPLETE PROPOSALS WILL NOT BE CONSIDERED.

    BIDDERS PROPOSAL MUST BE SUBMITTED ON THE ATTACHED PROPOSAL FORM, along with other attachments as required to satisfy the Proposal requirements listed herein and attached.

    Proposals MUST include, but not be limited to, the following:

    1. Firm Pricing for the goods and services itemized herein, detailed to identify: Firm Unit Item Costs (by items/groups) Required Warranty Freight costs Sales Taxes that will apply unless an exemption is provided

    2. A Statement that proposal is valid for a period of not less than 90 days from the Bid Due Date3. Project Schedule4. Point(s) of fabrication, inspection and shipment5. Estimated shipping weight with recommended mode(s) of shipment

    Bidder agrees to further itemize the bid prices, and to further describe its offering, when requested.

    Proposals shall be signed by a duly authorized representative of the company with the signatorys name and title printed or typed above the signature. Unsigned proposals may be considered invalid.

    Buyer reserves the absolute right to withdraw this Inquiry or to reject or accept all or any part of the proposal without explanation, to waive any informalities therein, or to accept any proposal where it may

  • Project (______) Page 3 of 6 Rev.0

    appear in the Owners or Buyers interest to do so. No liability or obligation of any kind shall be attached to the Owner or Buyer by reason of such action.

    COMPLIANCE WITH SPECIFICATION AND ALTERNATE OFFERINGS

    All proposals must respond to the material and/or equipment exactly as described in this Inquiry and all its attached documents. No modifications to, or deviation from, the Inquiry specifications shall be made unless authorized by written addenda. Proposals shall be submitted using all criteria specified. FAILURE TO ADDRESS THE BASE BID REQUIREMENTS MAY RESULT IN REJECTION OF THE PROPOSAL.

    TERMS AND CONDITIONS

    Any Order resulting from this Inquiry will be subject to the terms and conditions detailed herein and listed in the Inquiry Documents

    INSPECTIONS AND TESTING

    If required by the Inquiry Documents, Bidders proposal shall include any costs for witness testing and/or inspections by Buyer and/or Owner representatives, including being present at those stages of manufacture and testing demanded by the specified code or standard. Such inspection will include checking important points and dimensions, workmanship and acceptance of manufacturers test certificates where required. Successful bidder shall provide a suitable area and reasonable assistance to the inspector(s).

    RESPONSIBILITY OF BIDDERS

    Each bidder shall carefully examine all documents and material bound herewith or related hereto, together with all appropriate Addenda. Each bidder, by making its proposal, represents that 1) it has read and understands the Inquiry Documents and its proposal is made in accordance therewith; 2) its proposal is based upon the services, materials, and equipment described in the Inquiry Documents; 3) no extra charge will be allowed for ignorance of the requirements. The inter-relationships of all Inquiry Documents must be carefully examined by bidders.

    The submission by any bidder of a proposal shall constitute conclusive evidence of compliance by such bidder with the above responsibility, and any claim relating to the established Price, at any future time, for labor, equipment or materials required, or for difficulties encountered which could have been foreseen had the Bidder so complied with its responsibilities hereunder, will not be recognized by Owner or Buyer.

    The submission of a proposal shall constitute conclusive evidence that the Bidder has satisfied itself, as to the character, quality, and quantities of equipment or materials to be furnished and services to be performed, and as to the requirements of the Inquiry Documents, and if Bidders proposal is subsequently accepted, no allowance or concession to the Order Price will be made by Owner or Buyer at any time, for lack of such information on the part of the Bidder.

    The Owner or the Buyer will not consider, for any purpose, any claim of the Bidder of any mistake or omission in the proposal. Negligence of the Bidder in preparing its proposal shall not confer or be deemed to confer any right of the Bidder to withdraw such proposal after the time fixed in the Inquiry Documents as the time for receiving and opening of proposals has passed.

  • Project (______) Page 4 of 6 Rev.0

    PRICE SUMMARY FORM

    BIDDERS COMPANY NAME:

    INQUIRY NO.: PROJECT NAME:

    Base Bid Prices:

    *ROS Required On Site Date / *ARO Calendar Days After Receipt of Order / All Pricing in U.S. Dollars (USD)

    Tag Number

    Qty U/M Description ROS* Promised Delivery

    Days ARO*

    Unit Cost $ (USD)

    Extended Cost $(USD)

    1 lot1 lot1 lot1 lot

    N/A 1 Lot Standard Warranty (18/12

    Months)

    Additional Costs for Itemized Equipment Remarks/Clarifications Total Cost US$Startup and Commissioning Technical Support Freight Cost (FCA, Jobsite or DDP): Firm not-to-exceed freight cost delivered to Jobsite, full freight, including export/import duties, VAT taxes and insurance prepaid and allowed (latest INCOTERMS).

    Total All Inclusive Base Bid Price USD $

    Options:

    The following Options or Alternate Prices are offered in addition to the Base Bid:

    OptionNumber

    Quantity Description Unit Cost US$Add (Deduct)

    Extended Cost $Add (Deduct)

    1 LOT Three (3) years operation-maintenance (insurance) spares, including required spare parts catalogs recommended by Bidder.

    Alternates:Alternate Number

    Quantity Description Unit Cost US$Add (Deduct)

    Extended Cost $Add (Deduct)

    Addenda Receipt:

    Receipt of the following Inquiry Addenda is hereby acknowledged:

    Addendum No. Dated:

    Addendum No. Dated:

    Addendum No. Dated:

  • Project (______) Page 5 of 6 Rev.0

    Proposal Contents:

    In addition to this Proposal Form, Bidders proposal consists of the following (insert Attachment Number/Title and Date):

    Document Submittal:

    Approval Drawings on or before: days ARO Certified/Record Drawings on or before: days ARO

    Delivery Complete:

    Complete delivery to the location specified in the Inquiry Documents on or before ________days ARO

    Additional Terms and Provisions:

    Bid Validity Period: 90 days after bid date FCA / DDP Point: Freight:

    Payment Terms: Shipping Points: Shipping Method: Estimated Shipping Weight: Heaviest Component / Container: Number of Shipments:

    Agreement to Accept the Terms and Provisions of the Inquiry Documents:

    We have reviewed the provisions of the Inquiry, the Inquiry Documents attached to the Inquiry, and the Addenda received and agree to accept the provisions without exception on any Order resulting from this Inquiry.

    YES NO

    If NO, our exceptions are listed below or on a separate document attached hereto. We understand that exceptions may be grounds for rejection of the proposal:

    Technical Exceptions:

    Commercial Exceptions:

  • Project (______) Page 6 of 6 Rev.0

    INTENT TO QUOTE

    RETURN IMMEDIATELY VIA FAX OR E-MAIL

    TO: __________________

    E-MAIL: ___________________

    FACSIMILE NO: _____________

    PROJECT: ___________________

    INQUIRY NO: ____________

    INQUIRY TITLE: ASI

    QUOTE DUE : By ___________ ET on _________________, 2012

    We have received your INQUIRY invitation and will submit our Quotation on or before the required due date.

    YES NO

    If NO, please state reason:

    (Please print the following information:) (Representing Manufacturer, if applicable:)

    COMPANY:

    CONTACT: TITLE:

    DATE: PHONE: FAX:

  • Rev. //13

    APPENDIX D

    Terms and Conditions

    Provided by Owner

  • Rev. //13

    APPENDIX E

    Facility Details

    Provided by Owner

  • Rev. //13

    APPENDIX F

    Lance Details

  • Rev. //13

    APPENDIX G

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