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    Inverter with CU230P-2 Control Units ___________________

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    SINAMICSSINAMICS G120Inverter with CU230P-2 ControlUnitsOperating Instructions

    Edition 11/2013, Firmware V4.6.6

    Original instructions11/2013, FW V4.6.6A5E02430659B AG

    Change history

    Safety notes 1Introduction 2Description 3Installing 4Commissioning 5Adapting the terminal strip 6Configuring the fieldbus 7Setting functions 8Backing up data andseries commissioning 9Corrective maintenance 10Alarms, faults andsystem messages 11Technical data 12Appendix A

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    Siemens AGIndustry SectorPostfach 48 4890026 NRNBERGGERMANY

    A5E02430659B AG10/2013 Technical data subject to change

    Copyright Siemens AG 2009 - 2013.All rights reserved

    Legal information

    Warning notice systemThis manual contains notices you have to observe in order to ensure your personal safety, as well as to preventdamage to property. The notices referring to your personal safety are highlighted in the manual by a safety alertsymbol, notices referring only to property damage have no safety alert symbol. These notices shown below aregraded according to the degree of danger.

    DANGERindicates that death or severe personal injury willresult if proper precautions are not taken.

    WARNINGindicates that death or severe personal injury mayresult if proper precautions are not taken.

    CAUTIONindicates that minor personal injury can result if proper precautions are not taken.

    NOTICEindicates that property damage can result if proper precautions are not taken.

    If more than one degree of danger is present, the warning notice representing the highest degree of danger will

    be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating toproperty damage.

    Qualified PersonnelThe product/system described in this documentation may be operated only by personnel qualifiedfor the specifictask in accordance with the relevant documentation, in particular its warning notices and safety instructions.Qualified personnel are those who, based on their training and experience, are capable of identifying risks andavoiding potential hazards when working with these products/systems.

    Proper use of Siemens productsNote the following:

    WARNINGSiemens products may only be used for the applications described in the catalog and in the relevant technicaldocumentation. If products and components from other manufacturers are used, these must be recommendedor approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation andmaintenance are required to ensure that the products operate safely and without any problems. The permissibleambient conditions must be complied with. The information in the relevant documentation must be observed.

    TrademarksAll names identified by are registered trademarks of Siemens AG. The remaining trademarks in this publicationmay be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

    Disclaimer of LiabilityWe have reviewed the contents of this publication to ensure consistency with the hardware and softwaredescribed. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, theinformation in this publication is reviewed regularly and any necessary corrections are included in subsequenteditions.

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    Inverter with CU230P-2 Control Units

    Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG 5

    Change history

    Important changes with respect to the Manual, Edition 03/2012New Power Modules In Chapter Power Module PM330 GX with IP20 degree of protection Power Modules in degree of protection

    IP20 and with push-through system(Page28)

    An overview of all new and modified functions in firmware V4.6.6 can be found in SectionNew and extended functions (Page411).

    Extended descriptions In Chapter System components for the Power Modules System components for the Power

    Modules (Page32)

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    Change history

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    6 Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG

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    Inverter with CU230P-2 Control Units

    Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG 7

    Table of contents

    Change history .......................................................................................................................................51 Safety notes .........................................................................................................................................15

    1.1 General safety instructions .......................................................................................................... 15

    1.2 Safety instructions for electromagnetic fields (EMF) ................................................................... 19

    1.3 Handling electrostatic sensitive devices (ESD) ........................................................................... 19

    1.4 Residual risks of power drive systems ......................................................................................... 20

    2 Introduction ...........................................................................................................................................232.1 About this manual ........................................................................................................................ 23

    2.2 Guide through this manual ........................................................................................................... 24

    3 Description ...........................................................................................................................................253.1 Identifying the converter ............................................................................................................... 25

    3.2 Control Units ................................................................................................................................ 27

    3.3 Power Module .............................................................................................................................. 283.3.1 Power Modules in degree of protection IP20 and with push-through system ............................. 283.3.1.1 Power Module .............................................................................................................................. 28

    3.3.1.2 Accessories for installation and shielding .................................................................................... 303.3.2 Power Modules in IP55 degree of protection / UL Type 12 ......................................................... 31

    3.4 System components for the Power Modules ............................................................................... 323.4.1 Line filter ....................................................................................................................................... 323.4.2 Line reactor .................................................................................................................................. 333.4.3 Output reactor .............................................................................................................................. 343.4.4 Sine-wave filter............................................................................................................................. 363.4.5 dv/dt filter ...................................................................................................................................... 373.4.6 Braking Module and braking resistor ........................................................................................... 37

    3.5 Tools to commission the converter .............................................................................................. 39

    4 Installing ...............................................................................................................................................414.1 Overview of the inverter installation ............................................................................................. 41

    4.2 Installing reactors, filters and braking resistors ............................................................................ 42

    4.3 Installing Power Module ............................................................................................................... 434.3.1 Dimensions, hole drilling templates, minimum clearances, tightening torques ........................... 454.3.2 Connecting the line supply, motor and converter components .................................................... 514.3.2.1 Power distribution systems .......................................................................................................... 54

    4.4 Installing Control Unit ................................................................................................................... 584.4.1 Interfaces, connectors, switches, control terminals, LEDs on the CU ......................................... 604.4.2 Terminal strips of the CU ............................................................................................................. 624.4.3 Selecting the pre-assignment for the terminal strip ..................................................................... 634.4.4 Wiring terminal strips ................................................................................................................... 66

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    8 Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG

    4.5 Connecting inverters in compliance with EMC............................................................................674.5.1 EMC-compliant connection of the converter ...............................................................................674.5.2 Avoid electromagnetic interference (EMI) ...................................................................................68

    5 Commissioning .....................................................................................................................................735.1 Commissioning guidelines ..........................................................................................................73

    5.2 Preparing for commissioning.......................................................................................................745.2.1 Wiring examples for the factory settings .....................................................................................755.2.2 Does the motor match the converter? .........................................................................................765.2.3 Factory setting of the converter control .......................................................................................775.2.4 V/f control or vector control (speed/torque)? ...............................................................................785.2.5 Defining additional requirements for the application ...................................................................79

    5.3 Restoring the factory setting .......................................................................................................79

    5.4 Basic commissioning ...................................................................................................................805.4.1 Basic commissioning with the BOP-2 operator panel .................................................................805.4.2 Basic commissioning with STARTER .........................................................................................855.4.2.1 Adapting interfaces .....................................................................................................................865.4.2.2 Generating a STARTER project ..................................................................................................885.4.2.3 Go online and start wizard for basic commissioning ...................................................................885.4.2.4 Carry-out basic commissioning ...................................................................................................895.4.2.5 Identifying motor data ..................................................................................................................90

    6 Adapting the terminal strip ....................................................................................................................936.1 Overview .....................................................................................................................................93

    6.2 Digital inputs ................................................................................................................................94

    6.3 Digital outputs .............................................................................................................................96

    6.4 Analog inputs ..............................................................................................................................98

    6.5 Analog outputs ..........................................................................................................................103

    7 Configuring the fieldbus ....................................................................................................................... 1077.1 Communication via PROFINET ................................................................................................1087.1.1 What do you need for communication via PROFINET? ...........................................................1087.1.2 Connect the converter to PROFINET .......................................................................................1097.1.3 Configuring communication to the control .................................................................................1107.1.4 Select telegram .........................................................................................................................1107.1.5 Activating diagnostics via the control ........................................................................................111

    7.2 Communication via PROFIBUS ................................................................................................1127.2.1 What do you need for communication via PROFIBUS? ...........................................................1127.2.2 Connect the frequency inverter to PROFIBUS .........................................................................1127.2.3 Configuring communication to the control .................................................................................1137.2.4 Setting the address ...................................................................................................................1147.2.5 Select telegram .........................................................................................................................115

    7.3 PROFIdrive profile for PROFIBUS and PROFINET .................................................................1167.3.1 Cyclic communication ...............................................................................................................1167.3.1.1 Control and status word 1 .........................................................................................................1187.3.1.2 Control and status word 3 .........................................................................................................1217.3.1.3 Extend telegrams and change signal interconnection ..............................................................123

    7.3.1.4 Data structure of the parameter channel ..................................................................................124

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    7.3.1.5 Slave-to-slave communication ................................................................................................... 1297.3.2 Acyclic communication ............................................................................................................... 130

    7.4 PROFIenergy profile for PROFINET .......................................................................................... 1357.5 Communication via EtherNet/IP ................................................................................................. 1377.5.1 Connect converter to Ethernet/IP............................................................................................... 1377.5.2 What do you need for communication via Ethernet/IP?............................................................. 1387.5.3 Communication settings for Ethernet/IP .................................................................................... 1387.5.4 Additional settings if you are working with the AC/DC profile .................................................... 1397.5.5 Supported objects ...................................................................................................................... 1407.5.6 Create generic I/O module ......................................................................................................... 147

    7.6 Communication via RS485 ........................................................................................................ 1487.6.1 Integrating inverters into a bus system via the RS485 interface ............................................... 1487.6.2 Communication via USS ............................................................................................................ 149

    7.6.2.1 Basic settings for communication .............................................................................................. 1497.6.2.2 Telegram structure ..................................................................................................................... 1517.6.2.3 User data range of the USS telegram ........................................................................................ 1527.6.2.4 USS parameter channel (PIV) ................................................................................................... 1537.6.2.5 USS process data channel (PZD) .............................................................................................. 1587.6.2.6 Time-out and other errors .......................................................................................................... 1587.6.3 Communication over Modbus RTU ............................................................................................ 1617.6.3.1 Basic settings for communication .............................................................................................. 1627.6.3.2 Modbus RTU telegram ............................................................................................................... 1647.6.3.3 Baud rates and mapping tables ................................................................................................. 1647.6.3.4 Write and read access via FC 03 and FC 06 ............................................................................. 1687.6.3.5 Communication procedure ......................................................................................................... 1707.6.4 Communication via BACnet MS/TP ........................................................................................... 172

    7.6.4.1 Basic settings for communication .............................................................................................. 1737.6.4.2 Supported services and objects ................................................................................................. 1747.6.5 Communication via P1 ............................................................................................................... 183

    7.7 Communication over CANopen ................................................................................................. 1887.7.1 CANopen functions of the converter .......................................................................................... 1887.7.1.1 Network management (NMT service) ........................................................................................ 1907.7.1.2 SDO services ............................................................................................................................. 1927.7.1.3 Access to SINAMICS parameters via SDO ............................................................................... 1937.7.1.4 Access PZD objects via SDO .................................................................................................... 1957.7.1.5 PDO and PDO services ............................................................................................................. 1977.7.1.6 Predefined connection set ......................................................................................................... 2017.7.1.7 Free PDO mapping .................................................................................................................... 2027.7.1.8 Interconnect objects from the receive and transmit buffers ....................................................... 2057.7.1.9 CANopen operating modes ........................................................................................................ 2077.7.2 Object directories ....................................................................................................................... 2077.7.2.1 General objects from the CiA 301 communication profile.......................................................... 2077.7.2.2 Free objects ............................................................................................................................... 2167.7.2.3 Objects from the CiA 402 drive profile ....................................................................................... 2177.7.3 Integrating the converter into CANopen .................................................................................... 2197.7.3.1 Connecting inverter to CAN bus ................................................................................................ 2207.7.3.2 Setting the node ID and baud rate ............................................................................................. 2207.7.3.3 Setting the monitoring of the communication ............................................................................. 2217.7.4 Free PDO mapping for example of the actual current value and torque limit ............................ 223

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    10 Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG

    8 Setting functions .................................................................................................................................. 2258.1 Overview of the inverter functions .............................................................................................225

    8.2 Inverter control ..........................................................................................................................2278.2.1 Switching the motor on and off .................................................................................................2278.2.2 Two-wire control: method 1 .......................................................................................................2308.2.3 Two-wire control, method 2 .......................................................................................................2318.2.4 Two-wire control, method 3 .......................................................................................................2328.2.5 Three-wire control, method 1 ....................................................................................................2338.2.6 Three-wire control, method 2 ....................................................................................................2348.2.7 Running the motor in jog mode (JOG function) ........................................................................2358.2.8 Switching over the inverter control (command data set) ...........................................................235

    8.3 Setpoints ...................................................................................................................................2388.3.1 Analog input as setpoint source ................................................................................................239

    8.3.2 Specifying the motor speed via the fieldbus .............................................................................2398.3.3 Motorized potentiometer as setpoint source .............................................................................2408.3.4 Fixed speed as setpoint source ................................................................................................242

    8.4 Setpoint calculation ...................................................................................................................2448.4.1 Overview of setpoint processing ...............................................................................................2448.4.2 Invert setpoint ............................................................................................................................2448.4.3 Enable direction of rotation .......................................................................................................2458.4.4 Minimum speed .........................................................................................................................2458.4.5 Maximum speed ........................................................................................................................2468.4.6 Ramp-function generator ..........................................................................................................247

    8.5 Motor control .............................................................................................................................2508.5.1 V/f control ..................................................................................................................................250

    8.5.1.1 Characteristics of V/f control .....................................................................................................2518.5.1.2 Selecting the V/f characteristic ..................................................................................................2528.5.1.3 Optimizing with a high break loose torque and brief overload ..................................................2538.5.2 Closed-loop speed control ........................................................................................................2558.5.2.1 Properties of the sensorless vector control ...............................................................................2558.5.2.2 Select motor control ..................................................................................................................2568.5.2.3 Optimizing the speed controller.................................................................................................257

    8.6 Protection functions ...................................................................................................................2598.6.1 Inverter temperature monitoring ................................................................................................2598.6.2 Motor temperature monitoring using a temperature sensor ......................................................2618.6.3 Protecting the motor by calculating the motor temperature ......................................................2638.6.4 Overcurrent protection ..............................................................................................................2648.6.5 Limiting the maximum DC link voltage ......................................................................................265

    8.7 Application-specific functions ....................................................................................................2678.7.1 Unit changeover ........................................................................................................................2678.7.1.1 Changing over the motor standard ...........................................................................................2688.7.1.2 Changing over the unit system .................................................................................................2698.7.1.3 Changing over process variables for the technology controller ................................................2698.7.1.4 Switching units with STARTER .................................................................................................2708.7.2 Energy-saving display ...............................................................................................................2728.7.3 Braking functions of the converter ............................................................................................2738.7.3.1 Electrical braking methods ........................................................................................................2738.7.3.2 DC braking ................................................................................................................................275

    8.7.3.3 Compound braking ....................................................................................................................278

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    8.7.3.4 Dynamic braking ........................................................................................................................ 2808.7.3.5 Braking with regenerative feedback to the line .......................................................................... 2838.7.4 Automatic restart and flying restart ............................................................................................ 2848.7.4.1 Flying restart switching on while the motor is running ............................................................ 2848.7.4.2 Automatic switch-on ................................................................................................................... 2858.7.5 Technology controller ................................................................................................................. 2908.7.6 Free technology controllers ........................................................................................................ 2918.7.7 Monitor the load torque (system protection) .............................................................................. 2918.7.8 Load failure monitoring .............................................................................................................. 2938.7.9 Real time clock (RTC) ................................................................................................................ 2948.7.10 Time switch (DTC) ..................................................................................................................... 2968.7.11 Record temperature via temperature-dependent resistances ................................................... 2978.7.12 Essential service mode .............................................................................................................. 2988.7.13 Multi-zone control ....................................................................................................................... 3028.7.14 Cascade control ......................................................................................................................... 305

    8.7.15 Bypass ....................................................................................................................................... 3098.7.16 Energy-saving mode .................................................................................................................. 3138.7.17 Logical and arithmetic functions using function blocks .............................................................. 318

    8.8 Switchover between different settings ....................................................................................... 321

    9 Backing up data and series commissioning .........................................................................................3239.1 Backing up and transferring settings using a memory card ....................................................... 3249.1.1 Saving setting on memory card ................................................................................................. 3259.1.2 Transferring the setting from the memory card .......................................................................... 3279.1.3 Safely remove the memory card ................................................................................................ 329

    9.2 Saving settings on a PC ............................................................................................................. 331

    9.3 Saving settings on an operator panel ........................................................................................ 332

    9.4 Other ways to back up settings .................................................................................................. 333

    9.5 Write and know-how protection .................................................................................................. 3349.5.1 Write protection .......................................................................................................................... 3349.5.2 Know-how protection ................................................................................................................. 3369.5.2.1 Settings for the know-how protection ......................................................................................... 3389.5.2.2 Creating an exception list for the know-how protection ............................................................. 3399.5.2.3 Replacing devices with active know-how protection .................................................................. 340

    10 Corrective maintenance ......................................................................................................................34310.1 Overview of replacing converter components ............................................................................ 343

    10.2 Replace Control Unit .................................................................................................................. 345

    10.3 Replacing the Control Unit without data backup ........................................................................ 346

    10.4 Replacing a Power Module ........................................................................................................ 347

    10.5 Upgrading the firmware .............................................................................................................. 348

    10.6 Firmware downgrade ................................................................................................................. 350

    10.7 Correcting an unsuccessful firmware upgrade or downgrade ................................................... 352

    10.8 If the converter no longer responds ........................................................................................... 353

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    11 Alarms, faults and system messages ................................................................................................... 35511.1 Operating states indicated on LEDs .........................................................................................356

    11.2 System runtime .........................................................................................................................358

    11.3 Alarms .......................................................................................................................................359

    11.4 Faults .........................................................................................................................................362

    11.5 List of alarms and faults ............................................................................................................366

    12 Technical data ..................................................................................................................................... 37312.1 Technical data for CU230P-2 ....................................................................................................373

    12.2 Technical data, Power Modules ................................................................................................37512.2.1 Technical data, PM230 .............................................................................................................37612.2.1.1 General data, PM230 - IP20 .....................................................................................................377

    12.2.1.2 Power-dependent data, PM230, IP20 .......................................................................................37812.2.1.3 General data, PM230, IP55.......................................................................................................38412.2.1.4 Power dependent data, PM230, IP55 .......................................................................................38512.2.2 Technical data, PM240 .............................................................................................................38912.2.2.1 General data, PM240 ................................................................................................................39012.2.2.2 Power-dependent data, PM240 ................................................................................................39112.2.3 Technical data, PM240-2 ..........................................................................................................39512.2.3.1 High overload - low overload PM240-2 .....................................................................................39512.2.3.2 General data, PM240-2 .............................................................................................................39612.2.3.3 Power-dependent data PM240-2 ..............................................................................................39712.2.4 Technical data, PM250 .............................................................................................................40012.2.4.1 High Overload - Low Overload ..................................................................................................400

    12.2.4.2 General data, PM250 ................................................................................................................40112.2.4.3 Power-dependent data, PM250 ................................................................................................40212.2.5 Technical data, PM260 .............................................................................................................40412.2.5.1 High Overload - Low Overload ..................................................................................................40412.2.5.2 General data, PM260 ................................................................................................................40512.2.5.3 Power-dependent data, PM260 ................................................................................................40612.2.6 PM330 technical data ................................................................................................................40712.2.6.1 PM330 general data ..................................................................................................................40712.2.6.2 Power-dependent data, PM330 ................................................................................................409

    A Appendix ............................................................................................................................................. 411A.1 New and extended functions .....................................................................................................411A.1.1 Firmware version 4.6 .................................................................................................................411A.1.2 Firmware version 4.6.6 ..............................................................................................................412

    A.2 Star-delta motor connection and application examples ............................................................413

    A.3 Parameter..................................................................................................................................414

    A.4 Handling the BOP 2 operator panel ..........................................................................................417A.4.1 Changing settings using BOP-2 ................................................................................................418A.4.2 Changing indexed parameters ..................................................................................................419A.4.3 Directly entering the parameter number and value ...................................................................419A.4.4 A parameter cannot be changed ...............................................................................................420

    A.5 Handling STARTER ..................................................................................................................421A.5.1 Change settings ........................................................................................................................421

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    A.5.2 Optimize the drive using the trace function ................................................................................ 422

    A.6 Interconnecting signals in the converter .................................................................................... 425

    A.6.1 Fundamentals ............................................................................................................................ 425A.6.2 Example ..................................................................................................................................... 427

    A.7 Application examples ................................................................................................................. 429A.7.1 Configuring PROFIBUS communication in STEP 7................................................................... 429A.7.1.1 Creating a STEP 7 project and network .................................................................................... 429A.7.1.2 Inserting the inverter into the project ......................................................................................... 430A.7.2 Configuring PROFINET communication in STEP 7 ................................................................... 432A.7.2.1 Configuring the controller and converter in HW Config ............................................................. 432A.7.2.2 Create a reference for STARTERS............................................................................................ 435A.7.2.3 Call the STARTER and go online .............................................................................................. 436A.7.2.4 Activate diagnostic messages via STEP 7 ................................................................................ 437A.7.3 STEP 7 program examples ........................................................................................................ 438

    A.7.3.1 Data exchange via the fieldbus - CU230 ................................................................................... 438A.7.3.2 STEP 7 program example for cyclic communication ................................................................. 439A.7.3.3 STEP 7 program example for acyclic communication ............................................................... 440A.7.4 Configuring slave-to-slave communication in STEP 7 ............................................................... 444

    A.8 Additional information on the inverter ........................................................................................ 446A.8.1 Manuals for your inverter ........................................................................................................... 446

    A.9 Mistakes and improvements ...................................................................................................... 448

    Index...................................................................................................................................................449

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    Safety notes 1Use for the intended purpose

    The inverter described in this manual is a device for controlling an induction motor. Theinverter is designed for installation in electrical installations or machines.

    It has been approved for industrial and commercial use on industrial networks. Additionalmeasures have to be taken when connected to public grids.

    The technical specifications and information about connection conditions are indicated onthe rating plate and in the operating instructions.

    1.1 General safety instructionsDANGER

    Danger to life due to live parts and other energy sourcesDeath or serious injury can result when live parts are touched.

    Only work on electrical devices when you are qualified for this job. Always observe the country-specific safety rules.Generally, six steps apply when establishing safety:1. Prepare for shutdown and notify all those who will be affected by the procedure.2. Disconnect the machine from the supply.

    Switch off the machine. Wait until the discharge time specified on the warning labels has elapsed. Check that it really is in a no-voltage condition, from phase conductor to phase

    conductor and phase conductor to protective conductor.

    Check whether the existing auxiliary supply circuits are de-energized. Ensure that the motors cannot move.

    3. Identify all other hazardous energy sources, e.g. compressed air, hydraulic systems,water.

    4. Isolate or neutralize all hazardous energy sources, e.g. by closing switches, groundingor short-circuiting or closing valves.

    5. Secure the energy sources against switching on again.6. Make sure that the machine is completely locked ... and that you have the right

    machine.

    After you have completed the work, restore the operational readiness in the inversesequence.

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    16 Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG

    WARNINGDanger to life through a hazardous voltage when connecting an unsuitable power supplyDeath or serious injury can result when live parts are touched in the event of a fault.

    Only use power supplies that provide SELV (Safety Extra Low Voltage) or PELV-(Protective Extra Low Voltage) output voltages for all connections and terminals of theelectronics modules.

    WARNINGDanger to life when live parts are touched on damaged devicesImproper handling of devices can cause damage.

    Hazardous voltages can be present at the housing or exposed components on damaged

    devices. Ensure compliance with the limit values specified in the technical data during transport,

    storage and operation.

    Do not use any damaged devices.

    WARNINGDanger to life through electric shock due to unconnected cable shieldsHazardous touch voltages can occur through capacitive cross-coupling due to unconnectedcable shields.

    Connect cable shields and unused conductors of power cables (e.g., brake conductors)at least on one side to the grounded housing potential.

    WARNINGDanger to life due to electric shock when not groundedFor missing or incorrectly implemented protective conductor connection for devices withprotection class I, high voltages can be present at open, exposed parts, which whentouched, can result in death or severe injury.

    Ground the device in compliance with the applicable regulations.

    WARNINGDanger to life due to electric shock when opening plug connections in operationWhen opening plug connections in operation, arcs can result in severe injury or death.

    Only open plug connections when the equipment is in a no-voltage state, unless it hasbeen explicitly stated that they can be opened in operation.

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    Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG 17

    WARNINGDanger to life due to fire spreading if housing is inadequateFire and smoke development can cause severe personal injury or material damage.

    Install devices without a protective housing in a metal control cabinet (or protect thedevice by another equivalent measure) in such a way that contact with fire inside andoutside the device is prevented.

    Additionally, select the installation site so that an uncontrolled spreading of smoke canbe avoided in the case of a fire.

    Ensure that smoke can escape via designated paths.

    WARNINGDanger to life through unexpected movement of machines when using mobile wirelessdevices or mobile phonesUsing mobile wireless devices or mobile phones with a transmitter power > 1 W closer thanapprox. 2 m to the components may cause the devices to malfunction and influence thefunctional safety of machines, therefore putting people at risk or causing material damage.

    Switch the wireless devices or mobile phones off in the immediate vicinity of thecomponents.

    WARNINGDanger to life due to the motor catching fire in the event of insulation overloadThere is a greater load on the motor insulation through a ground fault in an IT system. Apossible result is the failure of the insulation with a risk for personnel through smokedevelopment and fire.

    Use a monitoring device that signals an insulation fault. Correct the fault as quickly as possible so the motor insulation is not overloaded.

    WARNINGDanger to life due to fire if overheating occurs because of insufficient ventilation clearancesInadequate ventilation clearances can cause overheating with a risk for personnel throughsmoke development and fire. This can also result in increased downtime and reduced

    service lives for devices / systems. Ensure compliance with the specified minimum clearance as ventilation clearance for

    the respective component. They can be found in the dimension drawings or in the"Product-specific safety instructions" at the start of the respective section.

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    Safety notes

    1.1 General safety instructions

    Inverter with CU230P-2 Control Units

    18 Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG

    WARNINGDanger of an accident occuring due to missing or illegible warning labelsMissing or illegible warning labels can result in death or serious injury.

    Check the warning labels are complete based on the documentation. Attach any missing warning labels to the components, in the national language if

    necessary.

    Replace illegible warning labels.

    WARNINGDanger to life when safety functions are inactiveSafety functions that are inactive or that have not been adjusted accordingly can cause

    operational faults on machines that could lead to serious injury or death. Observe the information in the appropriate product documentation before

    commissioning.

    Carry out a safety inspection for functions relevant to safety on the entire system,including all safety-related components.

    Ensure that the safety functions used in your drives and automation tasks are adjustedand activated through appropriate parameterizing.

    Run a function test. Only put your plant into live operation once you have guaranteed that the functions

    relevant to safety are running correctly.

    NoteImportant safety notices for safety functionsIf you want to use safety functions, you must observe the safety notices in the safetymanuals.

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    1.2 Safety instructions for electromagnetic fields (EMF)

    Inverter with CU230P-2 Control Units

    Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG 19

    1.2 Safety instructions for electromagnetic fields (EMF)WARNING

    Danger to life from electromagnetic fieldsElectromagnetic fields (EMF) are generated by the operation of electrical power equipmentsuch as transformers, converters or motors.

    People with pacemakers or implants are at a special risk in the immediate vicinity of thesedevices/systems.

    If affected by this, keep a distance of at least 2 m.

    1.3 Handling electrostatic sensitive devices (ESD)Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modulesor devices that may be damaged by either electric fields or electrostatic discharge.

    NOTICEDamage through electric fields or electrostatic dischargeElectric fields or electrostatic discharge can cause malfunctions through damagedindividual components, integrated circuits, modules or devices.

    Only pack, store, transport and send electronic components, modules or devices in theiroriginal packaging or in other suitable materials, e.g conductive foam rubber ofaluminum foil.

    Only touch components, modules and devices when you are grounded by one of thefollowing methods:

    Wearing an ESD wrist strap Wearing ESD shoes or ESD grounding straps in ESD areas with conductive flooring

    Only place electronic components, modules or devices on conductive surfaces (tablewith ESD surface, conductive ESD foam, ESD packaging, ESD transport container).

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    1.4 Residual risks of power drive systems

    Inverter with CU230P-2 Control Units

    20 Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG

    1.4 Residual risks of power drive systemsThe control and drive components of a drive system are approved for industrial andcommercial use in industrial line supplies. Their use in public line supplies requires adifferent configuration and/or additional measures.

    These components may only be operated in closed housings or in higher-level controlcabinets with protective covers that are closed, and when all of the protective devices areused.

    These components may only be handled by qualified and trained technical personnel whoare knowledgeable and observe all of the safety instructions on the components and in theassociated technical user documentation.

    When assessing the machine's risk in accordance with the respective local regulations(e.g., EC Machinery Directive), the machine manufacturer must take into account the

    following residual risks emanating from the control and drive components of a drive system:1. Unintentional movements of driven machine components during commissioning,

    operation, maintenance, and repairs caused by, for example:

    Hardware defects and/or software errors in the sensors, controllers, actuators, andconnection technology

    Response times of the controller and drive Operating and/or ambient conditions outside of the specification Condensation / conductive contamination Parameterization, programming, cabling, and installation errors Use of radio devices / cellular phones in the immediate vicinity of the controller External influences / damage

    2. In the event of a fault, exceptionally high temperatures, including an open fire, as well asemissions of light, noise, particles, gases, etc. can occur inside and outside the inverter,e.g.:

    Component malfunctions Software errors Operating and/or ambient conditions outside of the specification External influences / damageInverters of the Open Type / IP20 degree of protection must be installed in a metal controlcabinet (or protected by another equivalent measure) such that the contact with fire insideand outside the inverter is not possible.

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    1.4 Residual risks of power drive systems

    Inverter with CU230P-2 Control Units

    Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG 21

    3. Hazardous shock voltages caused by, for example: Component malfunctions Influence of electrostatic charging Induction of voltages in moving motors Operating and/or ambient conditions outside of the specification Condensation / conductive contamination External influences / damage

    4. Electrical, magnetic and electromagnetic fields generated in operation that can pose arisk to people with a pacemaker, implants or metal replacement joints, etc. if they are tooclose.

    5. Release of environmental pollutants or emissions as a result of improper operation of thesystem and/or failure to dispose of components safely and correctly.

    NoteThe components must be protected against conductive contamination (e.g. by installing themin a control cabinet with degree of protection IP54 according to IEC 60529 or NEMA 12).

    Assuming that conductive contamination at the installation site can definitely be excluded,a lower degree of cabinet protection may be permitted.

    For more information about residual risks of the components in a drive system, see therelevant sections in the technical user documentation.

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    Safety notes

    1.4 Residual risks of power drive systems

    Inverter with CU230P-2 Control Units

    22 Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG

    This product contains software that has been developed by the OpenSSL project for use inthe OpenSSL toolkit. (See also http://www.openssl.org (http://www.openssl.org/))

    http://www.openssl.org/http://www.openssl.org/http://www.openssl.org/http://www.openssl.org/
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    Inverter with CU230P-2 Control Units

    Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG 23

    Introduction 22.1 About this manualWho requires the operating instructions and what for?

    These operating instructions primarily address fitters, commissioning engineers and machineoperators. The operating instructions describe the devices and device components andenable the target groups being addressed to install, connect-up, set, and commission theconverters safely and in the correct manner.

    What is described in the operating instructions?These operating instructions provide a summary of all of the information required to operatethe converter under normal, safe conditions.

    The information provided in the operating instructions has been compiled in such a way thatit is sufficient for all standard applications and enables drives to be commissioned asefficiently as possible. Where it appears useful, additional information for entry levelpersonnel has been added.

    The operating instructions also contain information about special applications. Since it isassumed that readers already have a sound technical knowledge of how to configure andparameterize these applications, the relevant information is summarized accordingly. This

    relates, e.g. to operation with fieldbus systems and safety-related applications.

    What is the meaning of the symbols in the manual?An operating instruction starts here.

    This concludes the operating instruction.

    The following text applies to the Basic Operator Panel BOP-2.

    The following text applies if you are using a PC with STARTER.

    Examples for the symbols of the inverter functions.

    The description of the corresponding inverter function starts withone of these symbols.

    See also:Overview of the inverter functions (Page225).

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    Introduction

    2.2 Guide through this manual

    Inverter with CU230P-2 Control Units

    24 Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG

    2.2 Guide through this manualIn this manual, you will find background information on your inverter, as well as a fulldescription of the commissioning procedure:

    Here you will find information about thehardware of your inverter and thecommissioning tools:

    Identifying the converter (Page25) Overview of the inverter installation

    (Page41)

    All information relating to the commissioning ofyour inverter is located in the followingchapters:

    Basic commissioning (Page80) Adapting the terminal strip (Page93) Configuring the fieldbus (Page107) Setting functions (Page225)

    Backing up data and series commissioning(Page323)

    Information regarding the maintenance anddiagnostics of your inverter is located in thefollowing chapters:

    Corrective maintenance (Page343) Alarms, faults and system messages

    (Page355)

    The most important technical data for yourinverter is located in this chapter:

    Technical data (Page373)

    The appendix contains some backgroundinformation and explanatory examples:

    Appendix (Page411)

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    Inverter with CU230P-2 Control Units

    Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG 25

    Description 3Important data on the Power Modules is provided in this section. Further information iscontained in the hardware installation manuals listed in SectionManuals for your inverter(Page446).

    All power data refers to rated values or to power for operation with low overload (LO).

    3.1 Identifying the converterMain components of the inverter

    Each SINAMICS G120 inverter comprises aControl Unit and a Power Module.

    The Control Unit controls and monitors thePower Module and the connected motor.

    The Power Modules are available for motorswith a power range of between 0.37 kW and250 kW.

    The following data is provided on the Power Module type plate ():

    Designation: e.g. Power Module 240

    Technical data: Voltage and current

    Order number: e.g. 6SL3224-0BE13-7UA0

    Version: e.g. A02

    The following data can be found on the Control Unit type plate ():

    Designation: e.g. Control Unit CU240E-2 DP-F

    Order number: e.g. 6SL3244-0BB13-1PA0

    Version: e.g. A02 (hardware)

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    Description

    3.1 Identifying the converter

    Inverter with CU230P-2 Control Units

    26 Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG

    Further inverter componentsThe following components are available so that you can adapt the inverter to different

    applications and ambient conditions: Line filter (Page32) Line reactor (Page33) Output reactor (Page34) Sine-wave filter (Page36) dv/dt filter (Page37) Braking Module and braking resistor (Page37)

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    Description

    3.2 Control Units

    Inverter with CU230P-2 Control Units

    Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG 27

    3.2 Control UnitsThe CU230P 2 Control Units have integrated technology functions for pumps, fans andcompressor applications. The I/O interfaces, the fieldbus interface and the specific softwarefunctions optimally support these applications. The integration of technological functions is asignificant differentiating feature to the other Control Units of the SINAMICS G120 drivefamily.

    CU230P-2-specific functions

    Essential service mode Multi-zone controller Cascade control Energy-saving mode Bypass

    CU230P-2 Control Units are available in the following versionsDesignation CU230P-2 HVAC CU230P-2 DP CU230P-2 PN CU230P-2 CAN CU230P-2 BT1)

    Order number 6SL3243-0BB30-1HA3

    6SL3243-0BB30-1PA3

    6SL3243-0BB30-1FA0

    6SL3243-0BB30-1CA3

    6SL3243-6BB30-1HA3

    Fieldbus ber RS485

    USS, Modbus RTU BACnet MS/TP P1

    PROFIBUS DP PROFINET IO CANopen ber RS485

    USS, Modbus RTU BACnet MS/TP P1

    Digital inputs 6

    Analog inputs 4

    Digital outputs 3

    Analog outputs 2

    1) Exclusive version for Siemens IC BT

    Shield connection kit for the Control UnitThe shield connection kit is an optional component. The shield connection kit comprises the

    following components: Shield plate Elements for optimum shield support and strain relief of the signal and communication

    cables

    Table 3- 1 Order numbers

    Shield connection kit 1 for the CU230P-2 Control Units with all fieldbusinterfaces except for PROFINET.

    6SL3264-1EA00-0FA0

    Shield connection kit 3 for the CU230P-2 and CU240E-2 Control Unitswith PROFINET interface.

    6SL3264-1EA00-0HB0

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    Description

    3.3 Power Modules

    Inverter with CU230P-2 Control Units

    28 Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG

    3.3 Power ModulesWhich Power Module can I use with the Control Unit?

    You can operate the CU230P-2 Control Unit with the following Power Modules:

    PM230 PM330 PM240 PM240-2 PM250 PM260

    3.3.1 Power Modules in degree of protection IP20 and with push-through system3.3.1.1 Power Modules

    Figure 3-1 Power Modules with degree of protection IP20 examples

    Figure 3-2 Power Modules with the push-through system FSA FSC

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    Description

    3.3 Power Modules

    Inverter with CU230P-2 Control Units

    Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG 29

    PM230, 3 AC 400 V - Pump and fan applicationsThe PM230 Power Module is available without a filter or with integrated class A line filter.

    Range of order numbers: IP20: Push-through

    6SL3210-1NE

    6SL3211-1NE

    Frame size FSA FSB FSC FSD FSE FSFPower range (kW), IP20 0,37 3 4 7,5 11 18,5 22 37 45 55 75 90

    Power range (kW), PT 3 7,5 18,5 --- --- ---

    PM330, 3 AC 400 V - Pump, fan and compressor applicationsThe PM330 Power Module is available as unfiltered device with IP20 degree of protection.External line filters are available as option, see SectionSystem components for the PowerModules (Page32).

    Range of order numbers: 6SL3310-1PE

    Frame size GXPower range (kW) 160 200

    PM240, 3 AC 400 V - Standard areas of applicationThe PM240 Power Module is available without a filter or with an integrated class A line filter

    with degree of protection IP20. The PM240 allows dynamic braking via an external brakingresistor.

    Range of order numbers: 6SL3224-0BE and 6SL3224-0XE

    Frame size FSA FSB FSC FSD FSE FSF FSGXPower range (kW) 0.37 1.5 2.2 4 7.5 15 18.5 30 37 45 55 132 160 250

    PM240-2, 3 AC 400 V - standard areas of application, 2nd generationThe PM240-2 Power Module is available without a filter or with an integrated class A linefilter. The PM240-2 permits dynamic braking via an external braking resistor.

    Range of order numbers: IP20: Push-through

    6SL3210-1PE

    6SL3211-1PE

    Frame size FSAPower range (kW), IP20 0.55 3

    Power range (kW), PT 2.2 3

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    Description

    3.3 Power Modules

    Inverter with CU230P-2 Control Units

    30 Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG

    PM250, 3 AC 400 V - Application areas with line regenerationThe PM250 Power Module is available without a filter or with an integrated class A line filter

    with degree of protection IP20. The PM250 permits dynamic braking with energy feedbackinto the line supply.

    Range of order numbers, IP20: 6SL3225-0BE

    Frame size FSC FSD FSE FSFPower range (kW) 7.5 15 18.5 30 37 45 55 90

    PM260, 3 AC 690 V - Application areas with line regenerationThe PM260 Power Module is available without a filter or with an integrated class A line filterwith degree of protection IP20. A sine-wave filter is fitted to the motor. The PM260 permits

    dynamic braking with energy feedback into the line supply.Range of order numbers, IP20: 6SL3225-0BH

    Frame size FSD FSFPower range (kW) 11 18.5 30 55

    3.3.1.2 Accessories for installation and shielding

    Shield connection kitThe shield connection kit offers optimum shield supportand strain relief for line and motor cables. It comprisesa shield plate with serrated strips with screws.

    Shield connection kits are available for frame sizesFSA FSF.

    Shield connection kit for PM230 and PM240-2The shield connection kit is included in the PowerModule scope of supply.

    PM240, PM250 and PM260 shield connection kitsThe shield connection kit is an optional component andmust be ordered separately.

    Adapter for rail mounting for PM240, PM250 and PM260, frame sizes FSA and FSBYou can use the adapter for rail mounting to mount the Power Module onto two mountingrails with a center-to-center distance of 100 mm.

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    Description

    3.3 Power Modules

    Inverter with CU230P-2 Control Units

    Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG 31

    Order numbers for shield connection kit and DIN rail mounting adapterFrame size Shield connection kit for Power Modules Adapter for mounting on

    DIN railsPM240, PM250 PM260FSA 6SL3262-1AA00-0BA0 - 6SL3262-1BA00-0BA0

    FSB 6SL3262-1AB00-0DA0 - 6SL3262-1BB00-0BA0

    FSC 6SL3262-1AC00-0DA0 - -

    FSD 6SL3262-1AD00-0DA0 6SL3262-1FD00-0CA0 -

    FSE 6SL3262-1AD00-0DA0 - -

    FSF 6SL3262-1AF00-0DA0 6SL3262-1FF00-0CA0 -

    3.3.2 Power Modules in IP55 degree of protection / UL Type 12

    PM230, 3 AC 400 V, degree of protection IP55 / UL Type 12Frame size FSA FSB FSC FSD FSE FSFPower range (kW) Filter Class A 0,37 3 4 7,5 11 18,5 22 30 37 45 55 90

    Filter Class B 0,37 3 4 7,5 11 15 18,5 30 37 45 55 90

    The Power Module PM230 IP55/UL Type 12 is suitable for installation close to the motor.

    Range of order numbers: 6SL3223-0DE

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    Description

    3.4 System components for the Power Modules

    Inverter with CU230P-2 Control Units

    32 Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG

    3.4 System components for the Power Modules

    3.4.1 Line filterWith a line filter, the inverter can achievea higher radio interference class. Anexternal filter is not required for inverterswith integrated line filter.

    Adjacent examples of line filters.

    Filters comply with Class A, or Baccording to EN55011: 2009.

    for PM240FSA for PM240 FSGX

    External line filters for PM240Power Module 6SL3224- Power Line filter, class AFSA 0BE13-7UA0, 0BE15-5UA0,

    0BE17-5UA0, 0BE21-1UA0,0BE21-5UA0

    0.37 kW 1.5 kW 6SE6400-2FA00-6AD0

    FSF 0BE38-8UA0, 0BE41-1UA0 110 kW 132 kW 6SL3203-0BE32-5AA0

    FSGX 0XE41-3UA0, 0XE41-6UA0 160 kW 200 kW 6SL3000-0BE34-4AA00XE42-0UA0 250 kW 6SL3000-0BE36-0AA0

    Power Module 6SL3224- Power Line filter, class BFSA 0BE13-7UA0, 0BE15-5UA0,

    0BE17-5UA0, 0BE21-1UA0,0BE21-5UA0

    0.37 kW 1.5 kW 6SE6400-2FB00-6AD0

    FSB 0BE22-2AA0, 0BE23-0AA0,0BE24-0AA0

    2.2 kW 4.0 kW 6SL3203-0BE21-6SA0

    FSC 0BE25-5UA0, 0BE27-5UA0,0BE31-1UA0

    7.5 kW 15.0 kW 6SL3203-0BD23-8SA0

    External line filters for PM250Power Module 6SL3225- Power Line filter, class BFSC 0BE25-5AA0, 0BE27-5AA0,

    0BE31-1AA07.5 kW 15.0 kW 6SL3203-0BD23-8SA0

    External line filters for PM330Power Module 6SL3310- Power Line filter, class AGX 1PE33-0AA0, 1PE33-7AA0 160 kW 200 kW 6SL3000-0BE33-1AA0

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    Description

    3.4 System components for the Power Modules

    Inverter with CU230P-2 Control Units

    Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG 33

    3.4.2 Line reactorThe line reactor supports the overvoltage protection, smoothesthe harmonics in the line supply and bridges commutation dips.For the Power Modules subsequently listed, a line reactor issuitable in order to dampen the specified effects.

    Adjacent examples of line reactors.

    forPM240

    for PM240-2

    NOTICEDamage to the inverter as a result of a missing line reactorDepending on the Power Module and line supply, if a line reactors is not used, this canresult in damage to the inverter and other components in the electrical plant or system.

    PM240 or PM240-2:Install a line reactor if the relative short-circuit voltage of the line supply is below 1%

    PM330:You must always install a line reactor.

    Line reactors for PM240Power Module 6SL3224- Power Line reactorFSA 0BE13-7UA0, 0BE15-5UA0 0.37 kW 0.55 kW 6SE6400-3CC00-2AD3

    0BE17-5UA0, 0BE21-1UA0 0.75 kW 1.1 kW 6SE6400-3CC00-4AD3

    0BE21-5UA0 1.5 kW 6SE6400-3CC00-6AD3

    FSB 0BE22-2A0, 0BE23-0A0 2.2 kW 3.0 kW 6SL3203-0CD21-0AA0

    0BE24-0A0 4.0 kW 6SL3203-0CD21-4AA0

    FSC 0BE25-5A0, 0BE27-5A0 7.5 kW 11.0 kW 6SL3203-0CD22-2AA0

    0BE31-1A0 15.0 kW 6SL3203-0CD23-5AA0

    FSD 0BE31-5A0, 0BE31-8A0 18.5 kW 22 kW 6SL3203-0CJ24-5AA0

    0BE32-2A0 30 kW 6SL3203-0CD25-3AA0FSE 0BE33-0A0, 0BE33-7A0 37 kW 45 kW 6SL3203-0CJ28-6AA0

    FSF 0BE34-5A0, 0BE35-5A0 55 kW 75 kW 6SE6400-3CC11-2FD0

    0BE37-5A0 90 kW 6SE6400-3CC11-7FD0

    0BE38-8UA0 110 kW

    132 kW

    6SL3000-0CE32-3AA0

    0BE41-1UA0 6SL3000-0CE32-8AA0

    FSGX 0XE41-3UA0 160 kW 6SL3000-0CE33-3AA0

    0XE41-6UA0, 0XE42-0UA0 200 kW 250 kW 6SL3000-0CE35-1AA0

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    Description

    3.4 System components for the Power Modules

    Inverter with CU230P-2 Control Units

    34 Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG

    Line reactors for PM240-2Power Module 6SL321- Power Line reactorFSA 1PE11-8L0, 1PE12-3L0,

    1PE13-2L00.55 kW 1.1 kW 6SL3203-0CE13-2AA0

    1PE14-3L0, 1PE16-1L0,1PE18-0L0

    1.5 kW 3.0 kW 6SL3203-0CE21-0AA0

    Line reactors for PM330Power Module 6SL3310- Power Line reactorGX 1PE33-0AA0

    1PE33-7AA0

    160 kW

    200 kW

    6SL3000-0CE33-3AA0

    6SL3000-0CE35-1AA0

    3.4.3 Output reactorOutput reactors reduce the voltage stress on themotor windings. Further, they reduce the inverter loadas a result of capacitive recharging currents in thecables. An output reactor is required for motor cableslonger than 50 m, shielded or 100 m unshielded.

    The output reactors are designed for pulsefrequencies of 4 kHz.

    Adjacent examples of output reactors.

    for PM240FSA, FSB

    for FSGX

    Power Module PM330 requirements:An output reactor is required for a motor cable length longer than

    100 m shielded 200 m unshieldedThe maximum pulse frequency with an output reactor is 4 kHz.

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    Description

    3.4 System components for the Power Modules

    Inverter with CU230P-2 Control Units

    Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG 35

    Output reactors for PM240 Power ModulePower Module 6SL3224- Power Output reactorFSA 0BE13-7UA0, 0BE15-5UA0,

    0BE17-5UA0, 0BE21-1UA0,0BE21-5UA0

    0.37 kW 1.5 kW 6SE6400-3TC00-4AD2

    FSB 0BE22-2A0, 0BE23-0A0,0BE24-0A0

    2.2 kW 4.0 kW 6SL3202-0AE21-0CA0

    FSC 0BE25-5A0, 0BE27-5A0,0BE31-1A0

    7.5 kW 15.0 kW 6SL3202-0AJ23-2CA0

    FSD 0BE31-5A0 18,5 kW 6SE6400-3TC05-4DD0

    0BE31-8A0 22 kW 6SE6400-3TC03-8DD0

    0BE32-2A0 30 kW 6SE6400-3TC05-4DD0

    FSE 0BE33-0A0 37 kW 6SE6400-3TC08-0ED0

    0BE33-7A0 45 kW 6SE6400-3TC07-5ED0

    FSF 0BE34-5A0 55 kW 6SE6400-3TC14-5FD0

    0BE35-5A0 75 kW 6SE6400-3TC15-4FD0

    0BE37-5A0 90 kW 6SE6400-3TC14-5FD0

    0BE38-8UA0 110 kW 6SL3000-2BE32-1AA0

    0BE41-1UA0 132 kW 6SL3000-2BE32-6AA0

    FSGX 0XE41-3UA0 160 kW 6SL3000-2BE33-2AA0

    0XE41-6UA0 200 kW 6SL3000-2BE33-8AA0

    0XE42-0UA0 250 kW 6SL3000-2BE35-0AA0

    Output reactors for PM250 Power ModulePower Module 6SL3225- Power Output reactorFSC 0BE25-5A0, 0BE27-5A0,

    0BE31-1A07.5 kW 15.0 kW 6SL3202-0AJ23-2CA0

    FSD 0BE31-5A0 18,5 kW 6SE6400-3TC05-4DD0

    0BE31-8A0 22 kW 6SE6400-3TC03-8DD0

    0BE32-2A0 30 kW 6SE6400-3TC05-4DD0

    FSE 0BE33-0A0 37 kW 6SE6400-3TC08-0ED0

    0BE33-7A0 45 kW 6SE6400-3TC07-5ED0

    FSF 0BE34-5A0 55 kW 6SE6400-3TC14-5FD0

    0BE35-5A0 75 kW 6SE6400-3TC15-4FD0

    0BE37-5A0 90 kW 6SE6400-3TC14-5FD0

    Output reactors for PM330 Power ModulePower Module 6SL3310- Power Output reactorGX 1PE33-0AA0

    1PE33-7AA0

    160 kW

    200 kW

    6SL3310-1PE33-0AA0

    6SL3310-1PE33-7AA0

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    Description

    3.4 System components for the Power Modules

    Inverter with CU230P-2 Control Units

    36 Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG

    3.4.4 Sine-wave filterThe sine-wave filter at the inverter outputs almost sinusoidal voltages tothe motor, so that you can use standard motors without special cables.The maximum permissible length of motor feeder cables is increased to300 m.

    The following applies when using a sine-wave filter:

    Operation is only permissible with pulse frequencies from 4 kHz to8 kHz.From 110 kW power rating of the Power Modules (according to therating plate) only 4 kHz is permissible.

    The inverter power is reduced by 5%. The maximum output frequency of the inverter is 150 Hz at 380 V to

    480 V. Operation and commissioning may only be performed with the motor

    connected, as the sine-wave filter is not no-load proof.

    An output reactor is superfluous.

    for FSF

    Sine-wave filter for PM240 Power ModulePower Module 6SL3224- Power Sine-wave filterFSA 0BE13-7UA0, 0BE15-5UA0,

    0BE17-5UA00.37 kW 0.75 kW 6SL3202-0AE20-3SA0

    0BE21-1UA0, 0BE21-5UA0 1.1 kW 1.5 kW 6SL3202-0AE20-6SA0

    FSB 0BE22-2A0, 0BE23-0A0 2.2 kW 3.0 kW 6SL3202-0AE21-1SA0

    0BE24-0A0 4.0 kW 6SL3202-0AE21-4SA0

    FSC 0BE25-5A0 7.5 kW 6SL3202-0AE22-0SA0

    0BE27-5A0, 0BE31-1A0 11.0 kW 15.0 kW 6SL3202-0AE23-3SA0

    FSD 0BE31-5A0, 0BE31-8A0 18.5 kW 22 kW 6SL3202-0AE24-6SA0

    0BE32-2A0 30 kW 6SL3202-0AE26-2SA0

    FSE 0BE33-0A0, 0BE33-7A0 37 kW 45 kW 6SL3202-0AE28-8SA0

    FSF 0BE34-5A0, 0BE35-5A0 55 kW 75 kW 6SL3202-0AE31-5SA0

    0BE37-5A0 90 kW 6SL3202-0AE31-8SA0

    0BE38-8UA0, 0BE41-1UA0 110 kW 132 kW 6SL3000-2CE32-3AA0

    FSGX 0XE41-3UA0 160 kW 6SL3000-2CE32-8AA0

    0XE41-6UA0 200 kW 6SL3000-2CE33-3AA0

    0XE42-0UA0 250 kW 6SL3000-2CE34-1AA0

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    Description

    3.4 System components for the Power Modules

    Inverter with CU230P-2 Control Units

    Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG 37

    Sine-wave filter for PM250 Power ModulePower Modul 6SL3225- Power Sine-wave filterFSC 0BE25-5A0 7.5 kW 6SL3202-0AE22-0SA0

    0BE27-5 A0, 0BE31-1A0 11.0 kW 15.0 kW 6SL3202-0AE23-3SA0

    FSD 0BE31-5A0, 0BE31-8A0 18.5 kW 22 kW 6SL3202-0AE24-6SA0

    0BE32-2A0 30 kW 6SL3202-0AE26-2SA0

    FSE 0BE33-0A0, 0BE33-7A0 37 kW 45 kW 6SL3202-0AE28-8SA0

    FSF 0BE34-5A0, 0BE35-5A0 55 kW 75 kW 6SL3202-0AE31-5SA0

    0BE37-5A0 90 kW 6SL3202-0AE31-8SA0

    3.4.5 dv/dt filterdv/dt filter for PM330 Power Module

    When you use a dv/dt filter, the permitted cable length between the filter and the motorincreases to 100 m for a shielded cable or 150 m for an unshielded cable. For further details,refer to the description of the dv/dt filter.

    Power Module 6SL3310- Power Standard sine-wave filter Compact sine-wave filterGX 1PE33-0AA0

    1PE33-7AA0

    160 kW

    200 kW

    6SL3000-2DE35-0AA0

    6SL3000-2DE35-0AA0

    6SL3000-2DE35-0EA0

    6SL3000-2DE35-0EA0

    3.4.6 Braking Module and braking resistorThe braking resistor allows loads with a high moment of inertia to be quicklybraked.

    Inverters with power up to 132 kW have an integrated Braking Module that controlsthe braking resistor.

    A Braking Module is available as option for inverters with more power.

    An example for a braking resistor is shown at the side.

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    Description

    3.4 System components for the Power Modules

    Inverter with CU230P-2 Control Units

    38 Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG

    Braking resistors for PM240Power Module Braking Module Braking resistor6SL3224- Power 6SL3300- PowerFSA 0BE13-7UA0,

    0BE15-5UA0,

    0BE17-5UA0,0BE21-1UA0,

    0BE21-5UA0

    0.37 kW 1.5 kW --- --- 6SE6400-4BD11-0AA0

    FSB 0BE22-2A0,0BE23-0A0,

    0BE24-0A0

    2.2 kW 4.0 kW --- --- 6SL3201-0BE12-0AA0

    FSC 0BE25-5A0,0BE27-5A0

    0BE31-1A0

    7.5 kW 15.0 kW --- --- 6SE6400-4BD16-5CA0

    FSD 0BE31-5A0,0BE31-8A0,

    0BE32-2A0

    18.5 kW 30 kW --- --- 6SE6400-4BD21-2DA0

    FSE 0BE33-0A0,0BE33-7A0

    37 kW 45 kW --- --- 6SE6400-4BD22-2EA1

    FSF 0BE34-5A0,0BE35-5A0,

    0BE37-5A0

    55 kW 90 kW --- --- 6SE6400-4BD24-0FA0

    0BE38-8UA0,0BE41-1UA0

    110 kW 132 kW --- --- 6SE6400-4BD26-0FA0

    FSGX 0XE41-3UA0 160 kW --- --- 6SL3000-1BE31-3AA0

    0XE41-6UA0,0XE42-0UA0

    200 kW 250 kW 1AE32-5AA0 6SL3000-1BE32-5AA0

    Braking resistors for PM240-2Power Module 6SL321- Power Braking resistorFSA 1PE11-8L0, 1PE12-3L0,

    1PE13-2L00.55 kW 1.1 kW 6SL3201-0BE14-3AA0

    1PE14-3L0, 1PE16-1L0,1PE18-0L0

    1.5 kW 3.0 kW 6SL3201-0BE21-0AA0

    Braking Modules and braking resistors for PM330Power Module Braking Module Braking resistor6SL3310- Power 6SL3760- Power 6SE7032-GX 1PE33-0AA0,

    1PE33-7AA0160 kW 200 kW 1AE32-6AA0 50 kW -5FS87-2DC0

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    Description

    3.5 Tools to commission the converter

    Inverter with CU230P-2 Control Units

    Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG 39

    3.5 Tools to commission the converterOperator panels for commissioning, diagnostics and controlling inverters Order number

    BOP-2 (Basic Operator Panel) - for snapping onto the inverter

    Two-line display Guided basic commissioning Backing up and transferring the inverter settings

    6SL3255-0AA00-4CA1

    IOP (Intelligent Operator Panel) - for snapping onto the inverter

    Plain text display Menu-based operation and application wizards Backing up and transferring the inverter settings

    6SL3255-0AA00-4JA0

    Door mounting kit for IOP/BOP-2 For installation of the BOP-2 or IOP in a control cabinet

    door.

    Degree of protection with IOP: IP54 or UL Type 12 Degree of protection with BOP-2: IP55

    6SL3256-0AP00-0JA0

    For mobile use of the IOP:

    IOP handheld with IOP housing, power supply unit andrechargeable batteries as well as RS232 connecting cable

    If you are using your own connecting cable, carefully note the

    maximum permissible length of 5 m.

    6SL3255-0AA00-4HA0

    PC tools for commissioning, diagnostics and controlling the converterPC Connection KitIncludes a STARTER DVD and USB port.

    6SL3255-0AA00-2CA0

    STARTER Commissioning tool (PC software)

    Connection to the inverter via USB port, PROFIBUS orPROFINET

    Downloading: STARTER(http://support.automation.siemens.com/WW/view/en/10804985/133200)

    STARTER on DVD:

    6SL3072-0AA00-0AG0

    Drive ES BasicAs an option to STEP 7 with routing function via network limitsfor PROFIBUS and PROFINET

    6SW1700-5JA00-5AA0

    http://support.automation.siemens.com/WW/view/en/10804985/133200http://support.automation.siemens.com/WW/view/en/10804985/133200http://support.automation.siemens.com/WW/view/en/10804985/133200http://support.automation.siemens.com/WW/view/en/10804985/133200http://support.automation.siemens.com/WW/view/en/10804985/133200http://support.automation.siemens.com/WW/view/en/10804985/133200
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    Description

    3.5 Tools to commission the converter

    Inverter with CU230P-2 Control Units

    40 Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG

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    Inverter with CU230P-2 Control Units

    Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG 41

    Installing 44.1 Overview of the inverter installationInstalling the inverter

    PreconditionBefore installation, please check:

    Are the required inverter components available? Power Module Control Unit Accessories, e.g. line reactor or braking resistor

    Do you have the necessary tools and small parts/components required to install theinverter?

    ProcedureTo install the inverter, proceed as follows:

    1. Install the accessories (reactors, filter or brakingresistor) for the Power Module:

    Observe the installation instructions that aresupplied with the accessories.

    If you are using more than one base-mountedcomponent, then you must observe the sequencewhen installing.

    See alsoInstalling reactors, filters and brakingresistors (Page42).

    2. Install the Power Module.See alsoInstalling Power Module (Page43).

    You can find information about your Power Modulein the corresponding Hardware Installation Manual(http://support.automation.siemens.com/WW/view/en/30563173/133300).

    3. Install the Control Unit.See alsoInstalling Control Unit (Page58).

    You have installed all of the inverter components, and you can now commission the inverter.

    http://support.automation.siemens.com/WW/view/en/30563173/133300http://support.automation.siemens.com/WW/view/en/30563173/133300http://support.automation.siemens.com/WW/view/en/30563173/133300http://support.automation.siemens.com/WW/view/en/30563173/133300http://support.automation.siemens.com/WW/view/en/30563173/133300http://support.automation.siemens.com/WW/view/en/30563173/133300
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    Installing

    4.2 Installing reactors, filters and braking resistors

    Inverter with CU230P-2 Control Units

    42 Operating Instructions, 11/2013, FW V4.6.6, A5E02430659B AG

    4.2 Installing reactors, filte