catalog cabluri inox

8/9/2019 Catalog cabluri inox

1/58


2/58

Copyright byJakob AG, Drahtseilfabrik

CH-3555 Trubschachen

Switzerland 1988 / 2003 Rev. 3

Copyright byAtelier Jakob AG/SA

CH-1783 Barberche

Switzerland

Catalogue:IdeaConceptionAtelier Jakob AG/SA

Hannes Jakob SGD

CH-1783 Barberche

Switzerland

Nchste ber-

raschung nach

diesem Katalog

Nach 116 Seiten

Kompetenzbeweis

knnen wir uns

eigentlich nur noch

in einer Hinsicht

bertreffen: mit

den sauber konfek-

tionierten Elementen

JakobINOX LINE,

die Sie hoffentlich

alsbald bestellen

werden.

Allez de surprise

en surprise

Ces 116 pages vous ont

tonnes par le savoir-

faire inusuel quelles

dmontrent? Ne restez

pas sur cette im-

pression! Laissez le

perfectionnisme

luvre dans chaque

produit sign

Jakob INOX LINE

vous tonner bien plus

encore Ds votre

prochaine commande!

La prossima

sorpresa dopo

questo catalogo

Dopo le 116 pagine

che vi hanno

dimostrato il

significato di com-

petenza, c solo

un superlativo che

possa eccellere:

gli elementi

JakobINOX LINE,

sperando che

vogliate avvalervene

presto.

The surprise

that follows

this catalogue

Theres only one

other way we can

beat this 116-page

demonstration of

competence:

with the

professionally

assembled

JakobINOX LINE

elements which

you will hopefully

order soon.

La sorpresa que

lo espera despus

de este catlogo

Existe una sola

manera e superar

la demostracin

de competencia

contenida en

estas 116 pginas:

disponiendo de los

elementos de la lnea

JakobINOX LINE,

que, esperamos.

Usted pronto

solicitar.

Everyone involved in development is aware of the

problem: first, theres a vision. Then comes the

challenging task of turning it into a mature

product. But how will the market respond when

the job has been completed?

In our case, the Jakob INOX LINE will be good for

many a surprise. It will take some time for the

industry to digest the pioneering achievements

featured in this catalogue. Indeed, we have

always been that all-decisive bit ahead of our

times

Despite this renewed innovative thrust as ex-

pressed in the unprecedented breadth and depth

of our product line , we have remained true to

one thing: legendary Swiss quality. Althought we

are serving international markets to an ever

greater degree, we are fully committed to this

heritage.

Thus, we will continue to make that extra effort

which steps us apart, to respond more flexibly to

your special requests, and to more systematically

communicate what makes the refined elements of

the Jakob INOX LINE so exclusive: timelessness,

functionality, and convenience in assembly.

Our motivated team of designers and engineers

as well as qualifed distributors in Europe and

overseas will make sure you remain in the focus

of that commitment.


3/58

INOX L INE 06 13

14 35

36 37

38 43

44 47

48 51

52 55

56 59

60 67

68

75

76 79

80

85

86

97

98 103

104 109

110 113

PRODUCT REVIEW

INFORMATION & USES

STRANDED WIRE & WIRE ROPES

EXTERNAL THREADS

INTERNAL THREADS

END STOPS

ANGLED POST FITTINGS

SPHERICAL POST FITTINGS

CLEVIS ENDS

EYE ENDS

LOOPS

CARRIERS

ANCHORING SYSTEM

CROSS CLAMPS

ACCESSORIES

ASSEMBLY AIDS


4/58

INOX LINE 0706

39

39

41

43

43

45

47

47

49

49

51

51

53

53

55

57

57

59

61

61

61

61

65

65

67

67

69

69

71

71

75

75

75

41


5/58

09

INOX LINE08

103

103

105

105

105

107

107

111

111

113

113

104

104

104

106

106

106

110

77

77

79

79

79

81

81

83

83

83

85

87

87

87

91

93

93

97

97

99

99

93

85

77


6/58


7/58


8/58


9/58

3

4

5

6

7

INOX LINE 1716

A

B

C

C

D

D

E

F

G

G

G

H

K

K

S

S

S

S

S

K

B

A

L

R

R

L

R

L

L

Fv

Fv Q

C

C

A

B

C

D

E

F

G

H

K

S

A

B

C

L

Fv

Q

Fig. 3

The purpose of end connectors is to enable thefixing of the wire rope. At the same time, the ele-ments with external (male) and internal (female)

threads fulfill an important additional function:they allow the rope to be tensioned and/

or relaxed.

= Make longer (relax)

= Make shorter (tension)

Secure

Fig. 4

Cable assemblies should have a tensioningdevice at least at one end. if this is not possiblefor technical reasons, a turnbuckle(B/C) canbe inserted between the ends.

= Make longer (relax)

= Make shorter (tension)

Turnbuckle body with internal threads

Swaged external thread end

Static end connectors

Fig. 5

End connectors should alwaysbe locked to prevent inadvertentloosening. There are various waysto do this (with plain holes):

VC3 lock fluid

Lock nut

Locking nut with tensioning nut

Plain hole

Locking nut

Tensioning nut

Fig. 6

If you turn the entire rope assembly clockwise, thiswill tension the rope. Turning the assembly counter-clockwise relaxes it.

Clockwise rotation: this tightens thescrew elements and tensions the rope.

Anticlockwise rotation: this backs outthe screw elements and relaxes the rope.

Hole with internal thread

COMBINING LEFT- AND RIGHT-HAND THREADS

OPTIMIZING SPAN LENGTHS

Fig. 7

Individual wire ropes can be spanned across 30 m.The longer the span (L), the larger the intrinsic weight(Q ) of the rope. The pretensioning force (Fv) must beincreased to prevent sag but this requires stronger endposts.

The pretensioning forceof a wire rope with a diameterbetween 2 6mm is 0.1 to 1kN.

Span

Pretensioning force of wire rope

Weight of wire rope

Left-handthread

Right-handthread

All parts withleft-hand threads

are identified witha thin groove.

SECURING ENDS

AND

TENSIONING

TENSIONINGOPTION

LOCKING

END

CONNECTORS

Technical datasubject to change.

All rights reserved.1988 / 96 by Jakob AG Switzerland.



INFORMATION


10/58

89

109

10

INOX LINE 1918

L

Mb

Fs

Fs

Fsy

Fsy

Fsx

Fsx

P

B

1

1

2

3

3

C

4

5

A1

2

d

r

A

B

C

1

2

3

4

5

L

L

Mb

Mb

Fs

Fsy

Fsy

Fsx

K

P

1

2

d

d

r

r

K

L

Mb

P

Fig. 8

When it changes directions (1+2), the wirerope must be bent around a radius (r ) whichcorresponds to the wire rope diameter (d) multi-plied by 5 to 10. To maintain proper tensioning,the sum of all deflection angles per cable

should not exceed 180.

Deflection 1

Deflection 2

Radius of deflection

Diameter of wire rope

Fig. 10

To determineassembly length, make sureyou understand the design of the end connector(A+ B) you wish to use and make your measurementsaccordingly.

End connector at left

End connector at right

End of wire rope

Far end of end connector

Shoulder of end connector

Center of hole

Center of ball

Inside surface of loop

Fig. 9

Choose a suitable end connector (clevis) insteadof a straight external thread to reduce the bendingmoment(Mb)at the attachment point and toprevent kinking of the wire rope.

Length

Bending moment

Kink

Rope force

Vertical force

Horizontal force

Bending curve (parabolic)

=

DEFLECTIONS

OPTIMIZINGSTRENGTH

ASSEMBLY LENGTHS

STAINLESS STEELComparison table

Typical composition

Cmax

0.07

0.15

0.03

0.10

0.05

0.12

0.07

0.03

0.03

0.07

0.10

Type

Austenite

Austenite

Austenite

Austenite

Austenite

Austenite

Austenite

Austenite

Austenite

Austenite

Austenite

Formerdesignation

V2A

V2A

V2A

V2A

V2A

V2A

V4A

V4A

V4A

V4A

V4A

Misc.

S

Ti

S

Mo

Ti

StandardGermany

StandardUSA

Carbon Nickel

S

SulphurTi

TitaniumMo

Molybdenum

Material numberGermany

StandardFrance

Chromium V2A

Easily machinable,

corrosion-resistantV4A

Generally tohighly acid-resistant




All rights reserved.1988 / 02 by Jakob AG Switzerland. Rev. 2

INFORMATION

DIN

X5CrNi18 9

X12CrNiS18 8

X2CrNi18 9

X10CrNiTi18 9

X6CrNi12 12

X12CrNi17 7

X5CrNiMo18 10

X2CrNiMo17 12 2

X2CrNiMo18 12

X5CrNiMo18 12

X10CrNiMoTi18 10

WNR

1.4301

1.4305

1.4306

1.4541

1.4307

1.4310

1.4401

1.4404

1.4435

1.4436

1.4571

AISI

304

303

304L

321

301

316

316L

316L

316

316Ti

AFNOR

Z6CN18-09

Z10CNF18-09

Z2CN18-10

Z6CNT18-11

Z12CN17-08

Z6CND17-11

Z3CND18-12-02

Z2CND17-13

Z6CND17-12

Z8CNDT17-12

Cr

18

18

18

18

12

17

18

17

18

18

18

Ni

9

8

10

10

12

7

10

11

12

12

10


11/58

INOX LINE 3


12/58

INOX LINE 2322

03

04

08

INOX LINE 2524


13/58

INOX LINE 2524

05

01

02

INOX LINE 2726 07


14/58

INOX LINE 2726

09

07

06

INOX LINE 2928 Technical datasubject to change.Technical datasubject to change.


15/58

111

111

45

65

61

69

75

75

75

77

77

111

105

105

105

104

110

110

106 106

112

110

112

112

112

57

57

47

45

41

43

83

41

B

A

C

D

INOX LINE 2928 All rights reserved.1988 / 96 by Jakob AG Switzerland.All rights reserved.1988 / 96 by Jakob AG Switzerland.

ON-SITE ASSEMBLY


16/58


17/58


18/58

LITZEN & DRAHTSEILE

INOX LINE

3736 STRANDED WIRE & WIRE ROPES


19/58

no.

1.4401

AISI 316

10810

no.

1.4401

AISI 31610820

no.

1.4401

AISI 316

10830

10810

0200

0300

0400

05000600

STAINLESS STEEL STRANDED WIREBreaking load in kN (kN x 102 = kp)

Min.breaking load

kN

3,8

8,4

11,0

17,022,0

Weight

kg / 100m

2,0

4,2

7,4

13,018,0

Construction

1 x 19

1 x 19

1 x 19

1 x 191 x 19

mm

2,0

3,0

4,0

5,06,0

10820

0100

0200

0300

0400

0500

0600

0800

STAINLESS STEEL ROPESBreaking load in kN (kN x 102 = kp)

Min.breaking load

kN

0,5

2,4

5,2

9,1

13,0

19,0

38,0

Weight

kg / 100m

0,4

1,5

3,1

5,5

8,4

13,0

23,0

Construction

3 x 4

6 x 7 + SE

6 x 7 + SE

6 x 7 + SE

6 x 7 + SE

6 x 7 + SE

6 x 7 + SE

mm

1,0

2,0

3,0

4,0

5,0

6,0

8,0

10830

0800

1000

1200

1600

2000

STAINLESS STEEL ROPESBreaking load in kN (kN x 102 = kp)

Min.breaking load

kN

33,3

52,1

75,0

133,0

188,0

Weight

kg / 100m

23,0

39,0

56,0

98,0

164,0

Construction

6 x 19 + SE

6 x 19 + SE

6 x 19 + SE

6 x 19 + SE

6 x 36 + SE

mm

8,0

10,0

12,0

16,0

20,0

Measure assembly lengths like this:Stranded wire and wire ropedesign and manufacture

see page 14.

Jakobropes are identified with ayellow code filament.This assures quaranteed functionality

with our end connectors.If your hands get dirty, you are working with cheap

imitation rope rather than with a Jakoboriginal rope.Jakobropes are cleaned with a special process.




All rights reserved.1988 / 03 by Jakob AG Switzerland. Rev 3

Other stranded wire diameterssee NEWS catalogue.

We assemble all end connectors with wire ropes andstranded wire manufactured in-house.

Jakobwire ropes and stranded wire are sub-jected to strict quality inspections. All components

are carefully matched. This assures superior

functionality and compliance with guaranteed breakingloads.For safety reasons, use only Jakobwire ropes incombination with items designed for on-site assembly.

End connectors with this symbol arenot compatible with stranded wireNo. 10810.

INOX LINE 3938

EXTERNAL THREADS


20/58

1.4404

AISI 316

30850

30855

3084830849

1.4301

AISI 304

LRno. no.

LRno. no.

111

111

111

110

110

104a

a

d

d

c

b

L

R

L

R

b1

b2

c

38.A

38.B

38.C

38.D

d

4

5

5

66

6

7

7

8

8

8

8

10

10

10

1313

18

20

27

32

c

20

30

60

1530

60

30

60

60

30

60

80

30

60

80

80120

115

130

160

200

b

31

50

80

4565

95

67

97

97

75

105

125

85

115

135

160200

225

275

330

400

a

M4

M5

M5

M6M6

M6

M6

M6

M8

M8

M8

M8

M10

M10

M10

M12M12

M16

M20

M24

M30

mm

1,0

2,0

2,0

3,03,0

3,0

4,0

4,0

4,0

5,0

5,0

5,0

6,0

6,0

6,0

8,08,0

10,0

12,0

16,0

20,0

mm

30850

0100020

0200030

0200060

03000150300030

0300060

0400030

0400060

0400061

0500030

0500060

0500080

0600030

0600060

0600080

08000800800120

1000110

1200130

1600160

2000200

30855

0100020

0200030

0200060

03000150300030

0300060

0400030

0400060

0400061

0500030

0500060

0500080

0600030

0600060

0600080

08000800800120

1000110

1200130

1600160

SWAGED EXTERNAL THREAD ENDSBreaking strength:90% of min. rope breaking load

Measure assembly lengths like this:

The swagingprocess

lengthensdimension (b)by 3 to 6%.

Technical datasubject

to change.All rights

reserved.1988/96

by Jakob AG Switzerland.



reserved. 1988/03

by Jakob AG Switzerland. Rev. 3

Left-handthread

Right-handthread

Left-handthread

Right-handthread

If both endsof ropeare welded:min. rope

length

160mm.

Reduced fa-tigue bendingstrength inweld zone.

UNIVISS

EXTERNAL THREAD ENDSBreaking strength:50% of min. rope breaking load / Europ. patent pending

d

33

3

3

4

4

5

5

6

6

8

8

c

1530

15

30

30

60

30

60

30

60

30

60

b2

33

3

3

4

4

5

5

6

6

8

8

b1

1833

18

33

34

64

35

65

36

66

38

68

a

M3M3

M3

M3

M4

M4

M5

M5

M6

M6

M8

M8

mm

2,02,0

3,0

3,0

4,0

4,0

5,0

5,0

6,0

6,0

8,0

8,0

mm

30848

020015020030

030015

030030

040030

040060

050030

050060

060030

060060

080030

080060

30849

020015020030

030015

030030

040030

040060

050030

050060

060030

060060

080030

080060

Available withstranded

wire No. 10810

(breaking strength 40%

of min. strand breakingload)

INOX LINE 4140

EXTERNAL THREADS


21/58

111

110

75

111

111

110

110

45

1.4305

AISI 303

30826

30827

1.4435

AISI 316L

30851

30852

LRno. no.

LRno. no.

1

2

3

4

5

L

R

L

R

b1

c b2d2

a

a

sw

d1

c

b

d

8mm

sw1 sw2

40.A

1

2

3

4

5

SCREWED EXTERNAL

THREAD ENDSFor on-site assembly with rope No. 10820 / Patent/ DBGM pendingBreaking strength:90% of min. rope breaking load

sw

13

13

13

13

13

13

15

15

15

15

b1

90

120

90

120

90

120

92

122

92

122

b2

60

60

60

60

60

60

62

62

62

62

c

30

60

30

60

30

60

30

60

30

60

d2

14,8

14,8

14,8

14,8

14,8

14,8

17,1

17,1

17,1

17,1

d1

12

12

12

12

12

12

14

14

14

14

a

M6

M6

M6

M6

M6

M6

M8

M8

M8

M8

mm

2,0

2,0

3,0

3,0

4,0

4,0

5,0

5,0

6,0

6,0

mm

30826

0200030

0200060

0300030

0300060

0400030

0400060

0500030

0500060

0600030

0600060

Assembly:

The rope must protrudeby 8 mm on the wedge side.Compatible only with Jakobrope No. 10820 .

30827

0200030

0200060

0300030

0300060

0400030

0400060

0500030

0500060

0600030

0600060

SCREWED EXTERNAL

THREAD ENDSFor on-site assembly with rope No. 10820 / Patent/ DBGM pendingBreaking strength:90% of min. rope breaking load

c

82,5

98,5

115,1

139,7

139,7

b

144

170

210

250

270

sw1

19,4

22,6

30,0

36,5

40,0

sw2

22,0

24,8

31,0

35,0

38,1

d

25,4

28,6

35,0

41,3

44,5

a

M14

M16

M20

M22

M27

mm

8,0

10,0

12,0

14,0

16,0

mm

30851

*0800

1000

1200

1400

1600

*For technical reasons, use rope 108300800 (6x19x0.5+SEL) instead of rope 108200800 (6x7x0.8)

Assembly:

Compatible only withJakob rope Nos.10820 or10830.

30852

*0800

1000

1200

1400

1600

The user is responsiblefor choosing the prop-er rope and for correct assembly. Functionalityis guaranteed only by Jakob ropes Nos. 10820or 10830with code filament.

STA-LOK-assembly diagram

End connector:eye, clevisor thread

Former cap

Cover socket

Fluted wedge end

Sleeve with externalthread

On-site

assembly





Material 1.4404 / AISI 316see NEWS catalogue.

Left-handthread

Right-handthread

Left-handthread

Right-handthread

Not suitable for strandedwire rope No.10810

30826


INOX LINE 4342

EXTERNAL THREADS


22/58

1.4404

AISI 316

30856

1.4404

AISI 316

30828

1.4404AISI 316

30829

no.

no.

no.a

a

c

b2

b1

d1

d2 sw

8mm

b

c

d

b1

a a

d

b2

sw

42.A

42.B

111

110

47

111

110

112

112

112

111

77

110

c

30

60

30

60

60

30

80

60

d

10

10

10

10

10

13

13

13

sw

8

8

8

8

8

10

10

10

b

88

118

88

118

118

108

158

138

a

M6

M6

M6

M6

M8

M8

M8

M10

mm

3,0

3,0

4,0

4,0

4,0

5,0

5,0

6,0

mm

30856

0300030

0300060

0400030

0400060

0400061

0500030

0500080

*0600060*Not suitable for stranded wire rope no. 10810

sw

13

13

13

13

13

15

15

15

d2

14,8

14,8

14,8

14,8

14,8

17,1

17,1

17,1

d1

14

14

14

14

14

16

16

16

c

30

60

30

60

60

30

80

60

b2

67

67

67

67

67

70

70

70

b1

97

127

97

127

127

100

150

130

a

M6

M6

M6

M6

M8

M8

M8

M10

mm

3,0

3,0

4,0

4,0

4,0

5,0

5,0

6,0

mm

30828

0300030

0300060

0400030

0400060

0400061

0500030

0500080

0600060

d

8,0

8,0

10,0

10,0

10,0

10,0

13,5

13,5

13,5

17,2

17,2

21,3

26,9

33,7

45,0

b2

80

80

92

92

92

92

112

112

112

120

120

150

190

220

280

b1

166

211

207

250

217

260

270

248

280

314

340

425

560

646

810

a

M5

M5

M6

M6

M6

M6

M8

M8

M8

M10

M10

M12

M16

M20

M24

mm

2,0

2,0

3,0

3,0

4,0

4,0

4,0

5,0

5,0

6,0

6,0

8,0

10,0

12,0

16,0

mm

30829

020001

020002

030001

030002

040001

040002

040003

050001

050002

060001

060002

080001

100001

120001

160001

26

40

26

44

26

44

54

24

54

50

60

70

94

110

140

16

30

14

32

14

32

38

8

38

30

40

46

62

70

92

30828

30856

30828 SWAGED EXTERNAL THREAD

SWIVEL ENDSBreaking strength:90% of min. rope breaking load/ Patent/ DBGM pending

SCREWED EXTERNAL THREAD

SWIVEL ENDSFor on-site assembly with rope No. 10820 / Patent pendingBreaking strength:90% of min. rope breaking load

The threaded end andthe rope end can befreely turned:noleft- or right-hand threadis needed for tensioning.

Assembly:

The rope must protrudeby 8 mm on the wedgeside. Compatible onlywith Jakob ropeNo. 10820 .

TURNBUCKLE WITH SWAGEDEXTERNAL THREAD ENDSBreaking strength:90% of min. rope breaking load

Measure assembly lengths like this:The user is responsiblefor choosing the prop-er rope and for correct assembly. Functionalityis guaranteed only by Jakob rope No. 10820with code filament.

Range

Tensioning rangeinformation:the swaged external thread ends are screwedhalfway into the turnbuckle body on both sides.Caution: the minimum screw insertion depth is1.5 x thread ( M8 = 12 mm) = Make longer (relax) = Make shorter (tension)

On-site

assembly





Assembly length

Not suitablefor strandedwire ropeNo.10810

INOX LINE 4544

INTERNAL THREADS


23/58

1.4404

AISI 316

30860

30861

1.4305

AISI 303

3083130832

LRno. no.

LRno. no.

111

110

112

111110

75

L

R

L

R

8mm

a

a

cb2

b1d1d2

c

b1

d1

b

ad2

sw c

d1

44.B44.A

44.D44.C

d1

6

7

7

88

8

8

10

10

13

18

20

24

30

d2

18

20

27

c

15

20

35

2035

20

35

25

50

60

80

80

100

120

b2

90

100

115

b1

40

55

85

5782

65

95

85

115

140

190

200

238

288

a

M4

M5

M5

M6M6

M6

M6

M8

M8

M10

M12

M14

M16

M20

mm

2,0

3,0

3,0

4,04,0

5,0

5,0

6,0

6,0

8,0

10,0

10,0

12,0

16,0

mm

30861

0200015

0300020

0300035

04000200400035

0500020

0500035

0600025

0600050

0800060

1000080

1000081

1200100

1600120

30860

0200015

0300020

0300035

04000200400035

0500020

0500035

0600025

0600050

0800060

1000080

1000081

1200100

1600120

b

60

60

60

62

62

c

20

20

20

20

20

d2

14,8

14,8

14,8

17,1

17,1

d1

12

12

12

14

14

sw

13

13

13

15

15

a

M6

M6

M6

M8

M8

mm

2,0

3,0

4,0

5,0

6,0

mm

30831

0200

0300

0400

0500

0600

30832

0200

0300

0400

0500

0600

30831 SWAGED INTERNAL THREAD ENDSBreaking strength:90% of min. rope breaking load


SCREWED INTERNAL THREAD ENDSFor on-site assembly with rope No. 10820 / Patent/ DBGM pendingBreaking strength:90% of min. rope breaking load

Assembly:The rope must protrude by 8 mmon the wedge side. Compatible only with Jakobrope No. 10820 .

The swaging processlengthensdimensionsb1 and b2by 3 to 6%.

The user is responsiblefor choosing the prop-er rope and for correct assembly. Functionalityis guaranteed only by Jakob rope No. 10820with code filament.

On-site

assembly





Left-handthread

Right-handthread

Left-handthread

Right-handthread


Material 1.4404 / AISI 316 see NEWS catalogue.

INOX LINE 4746

INTERNAL THREADS


24/58

1.4404

AISI 316

30857

1.4404

AISI 316

30821

1.4404AISI 316

30816

no.

no.

no.

51

53

111

105

105

39

111 111

111

65

53

a

a

b3

b2

b1

d1

d2

d3

sw

8mm

b

c

b2 b2

aswa

dd

d1

d2

c

sw

b1

46.B

46.A

46.C

sw

8

8

8

8

10

10

10

10

d1

10

10

10

10

13

13

13

13

d2

8

8

8

8

10

10

10

10

c

20

35

20

35

20

35

25

50

b

91

113

91

113

111

133

116

148

a

M5

M5

M6

M6

M6

M6

M8

M8

mm

3,0

3,0

4,0

4,0

5,0

5,0

6,0

6,0

mm

30857

0300020

0300035

0400020

0400035

0500020

0500035

*0600025


sw

13

13

13

13

13

15

15

15

d1

14

14

14

14

18

18

18

18

d2

14,8

14,8

14,8

14,8

17,1

17,1

17,1

17,1

d3

8

8

8

8

10

10

10

10

c

20

35

20

35

20

35

25

50

b2

67

67

67

67

70

70

70

70

b3

33

55

33

55

33

55

38

70

b1

100

122

100

122

103

125

108

140

a

M5

M5

M6

M6

M6

M6

M8

M8

mm

3,0

3,0

4,0

4,0

5,0

5,0

6,0

6,0

mm

30821

0300020

0300035

0400020

0400035

0500020

0500035

0600025

0600050

d

6

7

7

8

8

8

810

10

13

18

20

25

32

sw

4

5

5

6

6

6

68

8

10

13

17

19

22

b2

45

60

90

65

90

70

10090

120

180

210

210

250

290

b1

120

155

230

167

232

177

252230

315

450

536

540

655

756

a

M4

M5

M5

M6

M6

M6

M6M8

M8

M10

M12

M14

M16

M20

mm

2,0

3,0

3,0

4,0

4,0

5,0

5,06,0

6,0

8,0

10,0

10,0

12,0

16,0

mm

30816

020001

030001

030002

040001

040002

050001

050002060001

060002

080001

100001

100002

120001

160001

15

20

35

20

35

20

3525

50

60

80

80

100

120

5

8

20

4

17

4

17 2

26

30

44

40

52

60

30857

30821

30821 SWAGED INTERNAL THREAD

SWIVEL ENDSBreaking strength:90% of min. rope breaking load/ Patent/ DBGM pending


SCREWED INTERNAL THREAD

SWIVEL ENDSFor on-site assembly with rope No. 10820 / Patent pendingBreaking strength:90% of min. rope breaking load

TENSIONING SCREW WITHSWAGED INTERNAL THREAD ENDSBreaking strength:90% of min. rope breaking load

The threaded end andthe rope end can befreely turned:noleft- or right-hand threadis needed for tensioning.

Assembly:

The rope must protrudeby 8 mm on the wedgeside. Compatible onlywith Jakob ropeNo. 10820 .

On-site

assembly

The user is responsiblefor choosing the prop-er rope and for correct assembly. Functionalityis guaranteed only by Jakob rope No. 10820with code filament.

Range

Tensioning rangeinformation:

the swaged Internal thread ends are screwedhalfway onto the tensioning bolt on both sides.Caution: the minimum screw insertion depthis 1.5 x thread ( M8 = 12 mm) = Make longer (relax) = Make shorter (tension)





Assembly length


INOX LINE 4948 END STOPS


25/58

1.4404

AISI 316

30865

1.4404

AISI 316

30869

1.4404

AISI 316

30866

no.

no.

no.

b

d

b1

d2

d1 b2

k1/k2

d2

d1

b2

b1

r

90

48.A 48.B

48.D

48.C

k

d

8

8

13

1318

18

b

12

15

20

2030

40

mm

2,0

3,0

4,0

5,06,0

8,0

mm

30865

0200

0300

0400

05000600

0800

mm

2,0

3,0

4,0

5,0

6,0

8,0

mm

30869

0200

0300

0400

0500

0600

0800

k2

1,5

2,0

2,0

2,0

2,0

3,0

k1

1,7

2,2

1,7

2,2

1,2

3,8

d2

8,3

10,4

10,4

12,4

12,4

20,5

d1

5

6

7

8

10

13

mm

2,0

3,0

4,0

5,0

6,0

8,0

mm

30866

0200

0300

0400

0500

0600

0800

SWAGED END STOPSBreaking strength:90% of min. rope breaking load


SWAGED RADIUS HEAD

END STOPSBreaking strength:90% of min. rope breaking load

SWAGED COUNTERSUNK HEAD 90

END STOPSBreaking strength:90% of min. rope breaking load

The swaging process lengthensdimension bby 3 to 6%.



Technical data subject


reserved.1988 / 96


k

3

4

4

5

6

8

r

8

12

12

16

16

16

d2

8

10

12

14

16

22

d1

5

6

7

8

10

13

b2

21

26

28

37

47

62

b1

24

30

32

42

53

70

b2

21

26

28

37

47

62

b1

24,2

30,2

31,7

41,2

50,2

68,8

INOX LINE 5150

END STOPS


26/58

1.4404

AISI 316

30869

1.4404

AISI 316

30866

1.4305

AISI 303

30863

1.4404

AISI 316

30873

no.

no.

no.

no.

a

b

b d

a

k1k2

d1

d

b2b1d2

d1

b2b1 d2

r

90

50.A 50.B

50.C

50.D

50.E

50.F

r

3,6

4,0

5,0

7,29,4

d2

3

4

5

68

d1

5

6

8

1012

b2

3

4

5

68

b1

4,9

6,4

8,4

9,611,8

mm

3,0

4,0

5,0

6,08,0

mm

30869

030001

040001

050001

060001080001

k2

1

1

1

1

2

d2

3

4

5

6

8

k1

1,7

1,2

1,7

1,2

1,2

d1

6,3

6,3

8,3

8,3

10,4

b2

3

4

5

6

8

b1

5,7

6,2

7,7

8,2

11,2

mm

3,0

4,0

5,0

6,0

8,0

mm

30866

030001

040001

050001

060001

080001

d

15

15

15

20

20

20

b

10

10

10

10

10

10

mm

2,0

3,0

4,0

5,0

6,0

8,0

mm

30863

0200

0300

0400

0500

0600

0800

a

M3

M3

M3

M4

M4

M4

d22

22

28

28

28

b27

27

42

42

42

mm3,0

4,0

5,0

6,0

8,0

mm

308730300

0400

0500

0600

0800

aM4

M4

M6

M6

M6

UNISTOP

RADIUSED HEADBreaking strength:50% of min. rope breaking load / Europ. patent pending

Stranded wire

No. 10810

(see page 37 )

UNISTOP

COUNTERSUNK HEAD 90Breaking strength:50% of min. rope breaking load / Europ. patent pending

LIGHT 2-PART CLAMP RINGOther dimensions and materials see NEWS catalogue.Patent/ DBGM pending.

max. axial force

kN

1,0

1,3

1,6

2,0

2,2

2,2


2-PART CLAMP RINGBreaking strength:70% of min. rope breaking load / Patent/ DBGM pending

Degreasingthe clamp parts and the wire ropeincreases the permissible axial force(kN) !

Welded wire rope end

No. 30905see page 79

The user is responsiblefor choosing the proper rope

and for correct assembly.Functionality is guaranteedonly by Jakob ropes No.10820with code filament.

Available withstranded wire No. 10810(breaking strength 40% of min. strand breaking load)

Available withstranded wire No. 10810(breaking strength 40% of min. strand breaking load)


All rights reserved.

1988 / 02 by Jakob AG Switzerland. Rev. 2



1988 / 96 by Jakob AG Switzerland.

Min. 5cmwithoutwelded ropeend

Not suitable for stranded wire rope No.10810


If both ends of ropeare welded: min. rope

length 160 mm.

Reduced fatigue bendingstrength in weld zone.

Min. 8 cmwithout weldedrope end

INOX LINE 5352

ANGLED POST FITTINGS


27/58

1.4404

AISI 316

30862

1.4404

AISI 316

30862

1.4404AISI 316

30862

no. no.

no. no.

no. no.

111

39

49

51

lx

l1

d2

lx

l1

d2

lx

l1

d2

lx

lx

52.A

52.B 52.C

d1

d1

d1

d1

l1

3

3

3

3

3

3

3

3

3

3

3

d2

3,3

4,3

5,5

7,3

8,5

10,5

12,5

14,5

17,0

21,0

25,0

d1

8

10

10

13

18

22

24

24

32

32

40

a

M3

M4

M5

M6

M8

M10

M12

M14

M16

M20

M24

mm

30862

030000

040000

050000

060000

080000

100000

120000

140000

160000

200000

240000

30862

030001

040001

050001

060001

080001

100001

120001

140001

160001

200001

240001

l1

3

3

3

3

3

3

d2

6,3

7,3

8,3

8,3

10,5

13,5

d1

10

13

13

18

18

24

mm

30862

020002

030002

040002

050002

060002

080002

30862

020003

030003

040003

050003

060003

080003

mm

2,0

3,0

4,0

5,0

6,0

8,0

l1

3

3

3

3

3

d2

3,5

4,5

5,5

6,5

8,5

d1

8

10

10

13

18

mm

30862

030004

040004

050004

060004

080004

30862

030005

040005

050005

060005

080005

mm

3,0

4,0

5,0

6,0

8,0

max. 60

POST FITTINGS FOR

EXTERNAL THREADS00for flatposts / 01for roundposts

lx

see

page

55

suitable

to swagedthreads

suitable

to Univiss

POST FITTINGS FOR

COUNTERSUNK HEAD 90 END STOPS02for flatposts / 03for roundposts

lx

see

page

55


POST FITTINGS FOR UNISTOP

COUNTERSUNK HEAD 90 END STOPS04for flatposts / 05for roundposts

lx

see

page

55

Length lx

To determine the assembly length,consult the table on page 55.

When you orderpost fittings,please specify the following:

Pitch angle Tube if post is round



reserved.1988 / 96




for flatposts

for roundposts

forroundposts

forflatposts

for flatposts

for roundposts


28/58

1.4404

INOX LINE 5756

R VARIBALL

Mk I


Right-hand


29/58

1.4404

AISI 316

30898

1.4404

AISI 316

30898

1.4404

AISI 316

30899

1.4305

AISI 303

30899

LRno. no.

LRno. no.

no.

no.

d2a

c

b

d1

d2a

b

d1

L

R

d2d3

b

d1

b

d1

d2

sw

56.A

56.B

56.C

d1

12

16

16

2024

24

d2

6,0

8,0

8,0

9,512,0

15,0

c

7

9

9

1012

12

b

11,3

15,0

15,0

18,822,4

21,4

a

M3

M4

M5

M6M8

M10

a

M3

M4

M5

M6M8

M10

mm

30898

030001

040001

050001

060001080001

100001

30898

030002

040002

050002

060002080002

100002

d1

12

16

16

2024

24

d2

6,0

8,0

8,0

9,512,0

15,0

b

10,6

14,5

14,2

18,221,6

20,1

mm

30898

030003

040003

050003

060003080003

100003

30898

030004

040004

050004

060004080004

100004

d1

12

16

16

20

24

24

d2

6,0

8,0

8,0

9,5

12,0

15,0

b

10,6

14,5

14,2

18,2

21,6

20,1

mm

30899

030005

040005

050005

060005

080005

100005

d1

24

24

24

d2

14,8

14,8

14,8

sw

13

13

13

b

27

27

27

mm

30899

020006

030006

040006

mm

2,0

3,0

4,0

VARIBALL

MkIPatent/ DBGM pending

max.deflection angle

42

48

44

4545

35


42

48

44

45

45

35

d3for threads

M3

M4

M5

M6

M8

M10

MkI

Ball with threadedpocket hole

VARIBALL

MkIIPatent/ DBGM pending

MkII

Ball with threadedthrough hole

VARIBALL

MkII IPatent/ DBGM pending

MkIII

Ball with

through hole

Measure assembly lengths like this:The use ofJAKOB VARIBALLfittingscalls for careful planning and execution!

See VARIBALLtemplate on page 59.


33

33

33

VARIBALL

MkIVFor on-site assembly with rope No. 10820 / Patent pendingBreaking strength:90% of min. rope breaking load

MkIV

Wire ropescrewsdirectlyinto ball

Assembly: Before you screw the fittingtight, make sure wedges and rope are in line.Only compatible with Jakob rope No. 10820(with code filament).



reserved.1988 / 96




reserved.1988 / 02


Right-handthread

Left-handthread


HSS-Co5

30891

INOX LINE

5958

30899 VARIBALL

COUNTERSINK MILL



30/58

30891

d1

max

no.

111

39

39

111

d1 d2

k

r

b2

ab1

58.A

58.B

mm

30891

1200

1600

2000

2400

= After milling

= Ball 1 mm

= Wall thickness

= After milling

a

max.

Ball

d

30899

Measure assembly lengths like this:The use ofJAKOB VARIBALLfittingscalls for careful planning and execution!

A bench drill with a depth stop is needed to pro-fessionally drill and shape the hole for theVARIBALL

end stop.

VARIBALL COUNTERSINK MILLOnly for bench drills with depth stops

Diameter d1

12,5

16,5

20,5

24,5

for VARIBALL

12

16

20

24

Radiusr

6

8

10

12

Shafta xb2

12 x 50

16 x 50

12 x 50

12 x 55

Total lengthb1

65

65

65

75

VARIBALL

TEMPLATEOnly for bench drills with depth stops

VARIBALL

DEFLECTION ANGLEDefinition of deflection angle ( i.e. max.)

Sketch

d1

d2

k

r

Drilling procedure

Predrill (about 2 mm less than rated )

Finish with VARIBALLCOUNTERSUNK MILL

Accurately set depth stop

Clamp workpiece tightly

The VARIBALLis designed to be retained inflat sections. A special milling tool is required toproduce the matching hole.

VARIBALLtypes MkIto MkIIIaccept wireropes with swaged or welded external threads;type MkIVhas a special compression fitting forcut wire rope ends.

Within the cone defined by the deflection angle,the longitudinal axis of the tensioned wire ropecan point in any direction.

The deflection angleapplies to the permis-sible longitudinal axis of the wire rope.The maximum deflection anglemax.definesthe envelope of the cone. The max. values arelisted in the product tables for MkIto MkIVonpage 57.

On-site

assembly



reserved.1988 / 96



All rights reserved.1988 / 99 by Jakob AG Switzerland. Rev.1

1.4404

30881

INOX LINE 6160

60.B SWAGED CLEVIS3088130847

CLEVIS ENDS


31/58

AISI 316

30881

1.4404

AISI 316

308471.4435

AISI 316L

30854

1.4404

AISI 316

3081730818

LRno. no.

no.

no.

no.

106

g d1 d2

a

e f

c

b

gd1

ef

L

R

gh

e

fd1

d2

b

gh

d1

d2

e

f

d2

b

sw

b

60.A

60.C

60.D

SWAGED CLEVISBreaking strength:90% of min. rope breaking load

d2

5,5

6,3

7,5

9,012,5

16,0

17,8

20,0

28,2

d1

5,0

5,0

6,0

8,09,5

12,0

14,0

16,0

25,0

b

65

70

80

92112

143

166

205

285

h

12,5

12,5

14,5

18,020,5

26,0

34,0

34,0

57,1

e

6,0

6,0

7,0

9,011,0

14,0

18,0

18,0

33,5

g

7,5

7,5

10,0

11,012,0

14,0

22,0

22,0

25,4

f

12

12

13

1519

25

32

31

40

mm

2,0

3,0

4,0

5,06,0

8,0

10,0

12,0

16,0

mm

30881

0200

0300

0400

05000600

0800

1000

1200

1600

SWAGED MONOFORK Breaking strength:90% of min. rope breaking load

d2

6,37,5

9,0

12,7

d1

66

8

9

b

7080

92

112

h

16,016,0

18,0

21,5

e

7,07,0

8,5

10,5

g

8,08,0

10,0

12,0

f

18,018,0

20,5

25,5

mm

3,04,0

5,0

6,0

mm

30847

03000400

0500

0600Other sizes see NEWS catalogue.

e

7,8

8,9

11,4

15,8

19,2

22,6

25,5

31,5

33,6

d1

5,0

6,4

8,0

10,9

12,7

15,6

18,5

21,5

21,5

b

46

55

66

83

105

119

146

175

190

d2

14,3

15,9

19,1

25,4

31,8

35,0

44,5

47,6

50,8

f

10,0

14,7

18,0

22,2

27,4

29,4

33,3

38,1

40,0

g

5,4

6,4

8,0

9,7

13,7

13,7

19,4

20,4

20,4

sw

9,6

11,4

13,8

16,8

19,4

22,6

30,0

36,5

40,0

mm

3,0

4,0

5,0

6,0

8,0

10,0

12,0

14,0

16,0

mm

30854

0300

0400

0500

0600

*0800

1000

1200

1400

1600

*For technical reasons, use rope 108300800 (6x19x0.5+SEL) instead of rope108200800 (6x7x0.8)

Measure assembly lengths like this:The clevis with internal thread is compatiblewith the eye with internal thread (page 75).

SCREWED CLEVISFor on-site assembly / Breaking strength:90% of min. rope breaking load

d2

10

10

12

14

18

22

26

34

42

52

d1

4

4

5

6

8

10

12

16

20

22

c

12

12

15

18

27

32

38

50

62

74

b

29

29

36

43

54

66

78

100

122

150

e

7

7

8

9

12

15

17

22

27

34

g

3,5

3,5

5,0

6,0

7,0

8,0

10,0

12,0

15,0

18,0

f

7,0

7,0

9,0

10,0

12,5

15,0

18,0

22,0

27,0

34,0

mm

CLEVIS WITH INTERNAL THREADBreaking strength:90% of min. rope breaking load

The swaging

processlengthensdimension (b)by 3 to 6%.

30817

0300

0400

0500

0600

0800

1000

1200

1600

2000

2400

30818

0300

0400

0500

0600

0800

1000

1200

1600

2000

2400

a

M3

M4

M5

M6

M8

M10

M12

M16

M20

M24

The user is responsiblefor choosing the prop-er rope and for correct assembly. Functionalityis guaranteed only by Jakob ropes Nos. 10820or 10830with code filament.





Left-hand thread

Right-hand thread


INOX LINE 6362




32/58

1

2

3

4

5

111

39

61

111

47

69

61

62.B62.A 63.A

63.B

63.C

1

2

3

4

5

STA-LOK-assembly diagram

End connector:

eye, clevis or thread

Former cap

Cover socket

Fluted wedge end

Sleeve with externalthread

g

reserved.1988 / 96





33/58

1.4404

AISI 316

30812

INOX LINE 6766

CLEVIS / SWAGED INTERNAL

CLEVIS ENDS


34/58

30812

30811

1.4404

AISI 316

30823

1.4404

AISI 316

30870

no.

no.

LRno. no.

111

45

65

ge

f

d2

a d1

d1

b

h

g

d2

e

f

a

d1

g d

e f

a

b1

b2

b

L

R

sw

66.A 66.B

66.C

10

17

1017

10

17

12

25

27

40

42

50

5

12

411

4

11

4

17

17

26

26

30

f

12

12

1212

12

12

13

13

15

25

32

40

g

7,5

7,5

7,57,5

7,5

7,5

10,0

10,0

11,0

14,0

22,0

24,0

e

6

6

66

6

6

7

7

9

14

18

22

d2

5

5

55

5

5

6

6

8

12

14

19

d1

7

7

88

8

8

10

10

13

20

25

32

b

99

134

106141

111

151

138

177

245

304

359

433

a

M5

M5

M6M6

M6

M6

M8

M8

M10

M14

M16

M20

mm

3,0

3,0

4,04,0

5,0

5,0

6,0

6,0

8,0

10,0

12,0

16,0

mm

10

17

10

17

10

17

13

25

5

12

4

11

4

11

4

17

f

12

12

12

12

12

12

13

13

g

7,5

7,5

7,5

7,5

7,5

7,5

10,0

10,0

h

12,5

12,5

12,5

12,5

12,5

12,5

14,5

14,5

sw

8

8

8

8

10

10

10

10

e

6

6

6

6

6

6

7

7

d2

5

5

5

5

5

5

6

6

d1

10

10

10

10

13

13

13

13

b

130

155

132

162

150

182

162

204

a

M5

M5

M6

M6

M6

M6

M8

M8

mm

3,0

3,0

4,0

4,0

5,0

5,0

6,0

6,0

mm

30823

030001

030002

040001

040002

050001

050002

*060001


43

50

50

5050

50

70

90

105

120

26

28

28

3434

30

46

48

60

90

f

12

12

12

1313

15

25

32

40

40

g

7,5

7,5

7,5

10,010,0

11,0

14,0

22,0

24,0

25,4

h

12,5

12,5

12,5

14,514,5

18,0

26,0

34,0

43,0

57,0

e

6

6

6

77

9

14

18

22

35

d

5,0

5,0

5,0

6,06,0

8,0

12,0

14,0

19,0

25,4

b2

80

92

92

112112

120

150

190

220

280

b1

190

220

225

248253

282

367

490

580

680

a

M5

M6

M6

M8M8

M10

M12

M16

M20

M24

mm

2,0

3,0

4,0

4,05,0

6,0

8,0

10,0

12,0

16,0

mm

30870

0200

0300

0400

040010500

0600

0800

1000

1200

1600

30812

030001

030002

040001040002

050001

050002

060001

060002

080001

100001

120001

160001

30811

030001

030002

040001040002

050001

050002

060001

060002

080001

100001

120001

160001

30812

30870

30823

The internal thread andthe rope end can befreely turned:no

left- right-hand threadcombination is neededfor tensioning.

THREAD ENDBreaking strength:90% of min. rope breaking load

CLEVIS / SWAGED INTERNAL

THREAD SWIVEL ENDBreaking strength:90% of min. rope breaking load / Patent/ DBGM pending

TURNBUCKLE WITH CLEVIS

SWAGEDBreaking strength:90% of min. rope breaking load


Range

Range

Range Tensioning rangeinformation: the externalthread ends are screwedhalfway into the turnbucklebody on both sides.Caution: the minimum

screw insertion depth is1.5 x thread (M8 = 12 mm).

= Make longer(relax)

= Make shorter(tension)



reserved.1988 / 96




reserved.1988 / 02


Left-handthread

Right-handthread


35/58

1.4404

AISI 316

30814

INOX LINE 7170

EYE END / SWAGEDINTERNAL THREAD

EYE ENDS


36/58

30814

30813

1.4404AISI 316

30824

1.4404

AISI 316

30889

no.

no.

LRno. no.

111

111

110

110

112

104

a d1

b1

e

h

b2

a

d1

b1

e

h

d

a

b1e

b3

h

d2

d2

k

L

R

sw

70.A

70.B

10

17

1017

10

17

12

25

27

35

40

42

50

5

12

411

4

11

4

17

17

23

26

26

30

e

6,0

6,0

7,07,0

7,0

7,0

9,5

9,5

12,0

14,0

14,0

15,0

19,5

h

12,0

12,0

14,014,0

14,0

14,0

17,0

17,0

22,0

24,5

27,0

30,0

38,0

k

3

3

44

4

4

5

5

6

8

9

10

15

d2

5,5

5,5

6,56,5

6,5

6,5

8,5

8,5

10,5

13,0

13,0

14,5

19,3

d1

7

7

88

8

8

10

10

13

18

20

25

32

b2

15

15

1616

16

16

21

21

29

31

34

37

49

b1

98

137

107134

110

144

135

173

247

294

295

345

410

a

M5

M5

M6M6

M6

M6

M8

M8

M10

M12

M14

M16

M20

mm

3,0

3,0

4,04,0

5,0

5,0

6,0

6,0

8,0

10,0

10,0

12,0

16,0

mm

10

17

10

17

10

17

13

25

5

12

4

11

4

11

4

17

e

6,0

6,0

7,0

7,0

7,0

7,0

9,5

9,5

h

12

12

14

14

14

14

17

17

k

3

3

4

4

4

4

5

5

sw

8

8

8

8

10

10

10

10

d2

5,5

5,5

6,5

6,5

6,5

6,5

8,5

8,5

d1

10

10

10

10

13

13

13

13

b2

15

15

16

16

16

16

21

21

b1

130

160

132

156

150

176

162

202

a

M5

M5

M6

M6

M6

M6

M8

M8

mm

3,0

3,0

4,0

4,0

5,0

5,0

6,0

6,0

mm

30824

030001

030002

040001

040002

050001

050002

*060001


43

50

5050

50

50

70

90

105

26

28

2834

34

30

46

48

60

e

6,0

7,0

7,09,5

9,5

12,0

14,0

15,0

19,5

h

12,0

14,0

14,017,0

17,0

22,0

24,5

30,0

38,0

k

3

4

45

5

6

8

10

15

d

5,5

6,5

6,58,5

8,5

10,5

13,0

14,5

19,3

b3

80

92

92112

112

120

150

190

220

b2

15

16

1621

21

29

31

37

49

b1

192

214

219248

253

287

367

491

571

a

M5

M6

M6M8

M8

M10

M12

M16

M20

mm

2,0

3,0

4,04,0

5,0

6,0

8,0

10,0

12,0

mm

30889

0200

0300

0400040001

0500

0600

0800

1000

1200

30814

030001

030002

040001040002

050001

050002

060001

060002

080001

100001

100002

120001

160001

30813

030001

030002

040001040002

050001

050002

060001

060002

080001

100001

100002

120001

160001

30814

30824

30889


INTERNAL THREADBreaking strength:90% of min. rope breaking load

EYE END / SWAGEDINTERNAL THREAD SWIVEL ENDBreaking strength:90% of min. rope breaking load/ Patent/ DBGM pending

TURNBUCKLEWITH EYE END, SWAGEDBreaking strength:90% of min. rope breaking load

The internal thread and

the rope end can befreely turned:noleft- right-hand threadcombination is neededfor tensioning.

Range

Range

Range Tensioning rangeinformation: the externalthread ends are screwedhalfway into the turnbucklebody on both sides.Caution: the minimumscrew insertion depth is1.5 x thread (M8 = 12 mm).

= Make longer(relax)

= Make shorter(tension)



reserved.1988 / 02




reserved.1988 / 96


Left-

handthread

Right-handthread

INOX LINE 7372



reserved.1988 / 96

byJakobAG Switzerland



reserved.1988 / 96

byJakobAG Switzerland


37/58

105

105

111

111

47

75

105

111

111

75

75

75

61

61

39

39

105

104

75

110

110111

72.A

72.B

73.C73.B

73.A

by Jakob AG Switzerland. by Jakob AG Switzerland.


38/58


39/58


40/58

1.4404

AISI 316

30859

INOX LINE 8180

cWIRE ROPE SWIVEL END CONESWITH INTERNAL THREAD, SWAGED

CARRIERS


41/58

1.4305

AISI 303

30859

30859

1.4404

AISI 316

308591.4404

AISI 316

30859

no.

no.

no.

no.

111

110

112

b2b1

k d

b2

b3 b1

b4

k2

k1

d

A

B

b

a d

c2 c1

a2a1

c2 c1

a1

a2

k d

80.A

k

6

6

8

d

30

30

42

b2 max.

15

15

22

b1

90

90

125

mm

3,0

4,0

5,0


mm

30859

0300

0400

0500

The rope does not go

all the way through

the cone.The cone andthe rope can be freelyturned; a left- right-hand-thread combination is notneeded for tensioning.

To assemble the

No. 30859 rope conewith swaged washer, weneed the following data:

Total length: b1

Measurements interval: b2 / b3 / b4 etc.

Shelf thickness k1 / k2 etc.

rope : d

Type of end connectorA

Type of end connector B

,Breaking strength:90% of min. rope breaking load

d

30

30

42

c

35

35

35

b

90

90

125

a

M12

M12

M12

mm

3,0

4,0

5,0

mm

30859

030001

040001

050001

The threaded section (c) and the rope can

be freely turned:no left- right-hand threadcombination is needed for tensioning.

HEADLESS SCREWS M8/ M12

c2

30

c1

24

a2

M8

a1

M12

mm

30859

0002

HEADLESS SCREWSWITH SUPPORT WASHER

c2

36

d

50

k

6

c1

18

a2

M8

a1

M12

mm

30859

0001





WIRE ROPE SWIVEL CONEWITH DISK, SWAGEDBreaking strength:90% of min. rope breaking load

1.4305

AISI 303

30863 NX

INOX LINE

8382

d3 2-PART FLANGE RINGPatent pending

CARRIERS


42/58

30863 NXno. no.

1.4305

AISI 303

30859

1.4305

AISI 303

30859

1.4305

AISI 303

30859

no.

no.

no.

N

X

d4

a

d1

d2

b1

b2

k

b3 b4b2

b1

sw

k d1

b

d

d1k

d2

d2

82.A

82.B

82.C

d3

22,5

22,5

22,5

27,5

27,5

27,5

d4

3,2

3,2

3,2

3,2

3,2

3,2

d2

15

15

15

20

20

20

d1

30

30

30

35

35

35

b2

9,5

9,5

9,5

9,5

9,5

9,5

b1

11

11

11

11

11

11

k

1,5

1,5

1,5

1,5

1,5

1,5

a

M3

M3

M3

M4

M4

M4

mm

2,0

3,0

4,0

5,0

6,0

8,0

mm

30863

020001

030001

040001

050001

060001

080001

30863

020002

030002

040002

050002

060002

080002

sw

13

13

k

6

6

d2

14,8

14,8

d1

30

30

b4

18

18

b3 max.

15

15

b2

90

90

b1

114(+b3)

114(+b3)

mm

3,0

4,0

mm

30859

030002

040002

b

90

90

d

30

30

mm

3,0

4,0

mm

30859

030003

040003

d2

3,5

4,5

d1

30

30

k

4

4

mm

3,0

4,0

mm

30859

0300031

0400031

min.

5cm

The user is responsiblefor choosing the prop-er rope and for correct assembly. Functionality

is guaranteed only by Jakob rope No. 10820with code filament.

Degreasingthe parts and the wire rope in-

creases the permissible axial force(kN)!

max. axial force

Welded rope end

No. 30905see page 79

WIRE ROPE CONE WITH DISK,SCREWEDFor on-site assembly with rope No. 10820 / Patent/DBGM pendingBreaking strength:90% of min. rope breaking load

WIRE ROPE CLAMPING CONE,SCREWEDFor on-site assembly with rope No. 10820

Other executions see NEWS catalogue.

max. axial force

COVER DISKFOR WIRE ROPE CLAMPING CONE

Not suitable for stranded wire ropeNo.10810

Degreasingthe parts and the wire rope in-creases the permissible axial force(kN)!







without counter-sunk holes

d4:two counter-

sunk holes

Without weldedrope end

kN

0,350

0,375

kN

0,375

0,400

0,400

0,425

0,450

0,500kN x 102 = kp

kN x 102 = kp

1.4305

AISI 303

30833

84

INOX LINE

85

84.A 84.B

CONNECTING WIRE ROPE CLAMPPatent pending

CARRIERS


43/58

1.4305

AISI 303

30802

30833

no.

no.

39

b1

b2 b2c

d1

d2

b1 b2

k2

b3

a

b4

k1

e f

84.C

84.D

a

d2

14.6

19.0

19.0

21.3

27.0

d1

6

7

8

10

13

b3 min.

60

50

50

80

90

b2

15

20

25

30

35

c

30

30

40

50

50

b1

60

70

90

110

120

a

M8

M10

M10

M12

M16

mm

3,0

4,0

5,0

6,0

8,0

mm

30802

0300

0400

0500

0600

0800

k1

10

10

10

10

10

k2

4

4

4

5

5

e

16,5

16,5

16,5

16,5

16,5

f

5,5

5,5

5,5

5,5

5,5

b3

22

22

22

22

22

b4

15

15

15

15

15

b2

15

15

15

20

20

b1

25

25

25

25

25

a

M5

M5

M5

M5

M5

mm

2,0

3,0

4,0

5,0

6,0

mm

30833

0200

0300

0400

0500

0600

b3 min.

IN-LINE ADJUSTABLE THREADSBreaking strength:90% of min. rope breaking load / Patent pending

Swaged in-line screwsare supplied with twospecial nuts (shown).The in-line screw hasa larger (a) than theswaged end connectorfor the selected wirerope

(example: M10 / M6).

The swaging processlengthensdimension(b) by 3 to 6%.

Measure assembly lengths like this:The user is responsiblefor choosing the prop-er rope and for correct assembly. Functionalityis guaranteed only by Jakob ropes Nos. 10810and 10820.

max. axial force

Degreasingthe clampparts and the wire ropeincreases the permis-sible axial force(kN) !






kN

0,350

0,375

0,400

0,425

0,450kN x 102 = kp


44/58

INOX LINE 8988


45/58



1.4404

AISI 316

30897D

INOX LINE 9190

SPACER BASKET

FOR WIRE ROPE GUIDESEurop. patent pending

ANCHORING SYSTEM


46/58

30897

30897

PVCPUR

30897

1.4404

AISI 316A

B

C

F

E

Dno.

no.

no.

10

d2

d1

b

d2 d3

a

a

b1

b3 b2

1

2

3

4

5

6

7

75

100

125

150

175

200

b1mm

d1

a

a

b c

d

90.A

4 5

6

21

7

10

9

8

7

6

4

5

1

2

3

112 91 91 d2

40

40

40

40

d1

100

100

100

100

b1

75

100

150

200

mm

30897

0075

0100

0150

0200

a

M8

M8

M8

M8

mm

d2

78

58

d3

90

90

d1

11

-

Fq

kN

SUPPORT TUBEPatent/ DBGM pending

30897

002010 foam-filled

002011 unfilledCosts for cut and drilling: No. 30897002001

b

variable:

indicate when ordering

Correct assembly is the responsibility of the

user. Strength ratingsand permissible loadsbased on the application must be calculated bya statics specialist.

Diagram:Load which causes permanentdeformation of spacer basketanchored to a rigid structure.

When ordering,indicate dimensions b2 and b3!



PerpendicularforceFq

Wall clearance b1

b3

variable

b2

variable

d

10

c

variableWhen ordering

indicate dimension c!

b

20

THREADED EXTENDERRight-hand thread

mm

30919

080005

a

M8

Using hole saw, coreout external insulation (2)on faade(1) and remove insulation piece (3).

Screw threaded rod(5) into bolt anchor with

internal thread (4)and tighten.

Slide foamed support tube (6) over threaded rod. Support tube length approx.5 to 8 mm larger than insulation thickness.

Slide spacer basket (7)on threaded rod and align.

Attach rope endconnectors (8 )

and secure withnut and domecheck nut (9).

Seal gapbetween support

tube andexternal insu-

lation withsilicone putty

(10).

Externally insulated faadesThe spacer is mounted on an insulated sup-port tube and thus transfers lateral forces tothe substrate (see Figs. A to F).



1.4404

AISI 316

30897

INOX LINE 9392

d2

k

RADIAL CLEVIS HOLDER

WITH INTERNAL THREADPatent pending

ANCHORING SYSTEM


47/58

1.4404

AISI 316

30897

30897

1.4305

AISI 303

30897

308971.4404

AISI 316

no.

no.

no.

no.

61

105

112

111

85

39

b1

b2

d2

e

f

d2

e

k

k

ad1

d4

d3

kd1

cb

a

b2

d1

d2

k

b1

d3

92.C

92.A

92.B

b3

b3

d1

12

d2

10

e

14

k

5

b2

80

b3

63

b1

100

mm

30897

0003

a

M8

d1

40

d2

8,2

k

10

c

12,5

b

3,5

a

8 x M6

d2

10

d3

8,1

d4

18

e

14

f

23

k

5

b2

80

b3

63

b1

100

mm

30897

0004

mm

30897

0005

k

9

mm

30897

0002

d2

8,1

d3

18

d1

10

b2

38

b1 max.

106

b1 min.

84

mm

5,0

RADIAL CLEVIS HOLDER

WITH EYE BOLTPatent pending

RADIAL BORE DISK

WITH INTERNAL THREADSPatent pending


user. Strength ratingsand permissible loadsbased on the application must be calculated bya statics specialist.

SLOTTED

ROPE DEFLECTORPatent pending



reserved.1988 / 02




reserved.1988 / 96


For rope max. 5mm

Make longer (relax)Make shorter (tension)

INOX LINE 9594


48/58

61

112

112

106

91

91

91

11197

93

93

97

97

93

93

111

61

75

106

111

105

105

105

93

93

93

61

75

111

45

77

65

111

47

57

39

111

94.A

94.B

95.A 95.B





1.4305

AISI 316

30897 no.

INOX LINE 9796

ka

96.A+C

mm

BALL CAGEfor JAKOB-VARIBALLMkI/ Patent/ DBGM pending

Technical data

subject to change.


1988 / 96 by

Jakob AG Switzerland.

ANCHORING SYSTEM


49/58

1.4404

AISI 316

308971.4305

AISI 316

30897

no.

no.

111

105

111111

110

106

61

111

111111

105

105

43

69

45

97

57

d2

d1

d3

fe e

b

d1

d2

hk

a

c

a

c

b1

b2

d1

d2

f

e

k

96.B

d1

60

d2

8,2

d3

20,1

k

30

max.

60

a

M6

aM10

d1

20

d2

10

k

5

e

10

f

27

h

12

b

47

mm

30897

0007

f10

b164

b216

c24

d125

d28,2

e11,5

k21,5

mm

max.

30897

0006

with 3 VARIBALLMkI

The ball cage acceptsup to 6 VARIBALLMkI or MkII balls(see page 57).

FAN LINKPatent pending

FAN LINK SETPatent pending

308970008

Includes mandrel,4 fan links and 2 dome nuts

The logitudinal axis of the wirerope connected to a VARIBALL

can point in any direction.Deflection angle min. / max.

Ball pitch circle = 46.8 mm


user. Strength ratingsand permissible loadsbased on this application must be calculated bya statics specialist. Measure assembly lengths like this:



Tear-out force F5 kN

Tear-out force F5 kN

1.4404

AISI 316

30858 no.

INOX LINE 9998

b1

CROSS CLAMP

db2b1a mm

mm

30858

CROSS CLAMPS


50/58

1.4404

AISI 316

30858

1.4404

AISI 316

30858

no.

no.

112

39

79

111

d ab2

d a1

b1

c

b2

d

a

b1

b2

a2

98.A

98.B

99.A

090

90

20

20

20

20

20

5

5

5

5

5

18

19

21

23

25

M12

M12

M12

M12

M12

2,0

3,0

4,0

5,0

6,0

0200

0300

0400

0500

0600

ADJUSTABLE CROSS CLAMPPatent/ DBGM pending

d

20

20

20

20

20

b2

3,5

3,5

3,5

3,5

3,5

b1

15,5

17,5

19,5

21,5

23,5

a

M12

M12

M12

M12

M12

mm

2,0

3,0

4,0

5,0

6,0

mm

30858

020001

030001

040001

050001

060001

ADJUSTABLE CROSS CLAMP

WITH INTERNAL THREADPatent/ DBGM pending

d

20

20

20

20

20

c

10

10

10

10

10

b2

15

15

15

15

15

b1

27

29

31

33

35

a1

M12

M12

M12

M12

M12

a2

M8

M8

M8

M8

M8

mm

2,0

3,0

4,0

5,0

6,0

mm

30858

020002

030002

040002

050002

060002

The user is responsiblefor correct assemblyand for verifying the correct rope .





0 to 90Adjustable


99 99

INOX LINE 101100

0 90 0 90


51/58

111

103

110

41

77

105

99

111

110

110

110

104

101.A

100.A

101.B

090







308361.4404

AISI 316

no

INOX LINE 103102

ADJUSTABLE CROSS CLAMP

WITH SUPPORT DISKPatent/ DBGM pending

mm

CROSS CLAMPS


52/58

1.4404

AISI 316

30858

1.4404

AISI 316

30858

no.

no.

no.

105

106

112 112

79

b2

d1

b1

d2c

k

a

b2

a a

b1

d

b2

a a

b1

d

102.A102.B

ADJUSTABLE DUPLEX

CROSS CLAMPPatent/ DBGM pending

d40

40

b212

12

b131

31

aM6

M6

mm8,0

10,0

mm

30858080001

100001

ADJUSTABLE TRIPLEX

CROSS CLAMPPatent/ DBGM pending

d

40

40

b2

12

12

b1

51

51

a

M6

M6

mm

8,0

10,0

mm

30858

080003

100003

k

6

6

6

6

6

6

6

6

6

6

6

6

6

6

6

66

6

6

6

c

21

21

21

21

21

21

21

21

21

21

21

21

21

21

21

2121

21

21

21

d1

20

20

20

20

20

20

20

20

20

20

20

20

20

20

20

2020

20

20

20

d2

50

50

50

50

50

50

50

50

50

50

50

50

50

50

50

5050

50

50

50

b2

27

27

27

27

29

29

29

29

31

31

31

31

33

33

33

3335

35

35

35

b1

41

50

60

80

41

50

60

80

41

50

60

80

41

50

60

8041

50

60

80

a

M8

M8

M8

M8

M8

M8

M8

M8

M8

M8

M8

M8

M8

M8

M8

M8M8

M8

M8

M8

mm

2,0

2,0

2,0

2,0

3,0

3,0

3,0

3,0

4,0

4,0

4,0

4,0

5,0

5,0

5,0

5,06,0

6,0

6,0

6,0

mm

30836

004120

005020

006020

008020

004130

005030

006030

008030

004140

005040

006040

008040

004150

005050

006050

008050004160

005060

006060

008060

This product may be used only for wire ropeguidance purposes (not as an end connector).Dimension b1is the distance between the walland the inner wire rope.

The user is responsiblefor correct assemblyand for verifying the correct rope .


All rights reserved.1988 / 02 by Jakob AG Switzerland. Rev

catalog cabluri inox

Documents