biela ccmai
TRANSCRIPT
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Memoriu justificativ de calcul
Autoturism Dacia Logan 1.6 MCVDate tehnice
D= 79.5 mm
S= 80.5 mm
1.Dimensionare
1.1 Piciorul bielei
Constructia piciorului bielei este determinate in principal de tipul de imbinare
bolt-biela si bolt piston si de dimensiunile boltului.Dimensiuni caracteristice ale
piciorului bielei se stabilesc pe baza datelor statistice, modul de alegere a valoriloracestora fiind prezentat in tabelul 6.1.In cazul boltului fix in biela nu mai este nevoie de
bucsa, diametrul interior al piciorului b este egal (ca valoare nominala ) cu diametrul
exterior al boltului, di=d.Latimea piciorului b este identical cu lungimea de sprijin aboltului in piciorul bielei.
Alegem constructiv :m bolt fix in biela
m
Dimensionarea piciorului bielei in functie de diametrul exterior al boltului,d
1.2 Corpul bielei Dimensionarea corpului bielei
d 2:=
b 2:=
de 1.45d 31.9=:=
h 0.22d 4.84=:=
de 32:= m
h 5:= m
di 22:= m
H 0.32 D 25.44=:=
H 25.:= m
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1.3 Capul bielei.Capul bielei este sectionat, iar capacul se imbina cu 2 suruburi.
Pentru reprezentare se va aproxima X =76
B 0.75 H 19.125=:=
B 19.:= m
B1 0.167H 4.259=:=
B1 4.:= m
H1 B1:=
H2 0.667H 17.009=:=
H2 17.:= m
R 0.15H 3.825=:=
R 4:= m
rS
240.25=:=
m
A 0.:=
LS
2 A134.167=:=
L 134.:= m
Hp 0.54de 17.28=:= m
Hc 1.23Hp 21.254=:= m
dm 0.62D 49.29=:=
lm 0.45dm 22.18=:=
dm 5:= m
lm 22.:= m
hi 1:= m
he
2:=
m
ds 0.1D 7.95=:= m
lc dm ds+ 2 hi+ 2g+ 63.45=:= m
Bc l:=
X lc ds+ 2 he+ 75.4=:= m
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Verifica relatia
Verificarea rezistentei bielei
Biela este confectionata din 41CrNi12, iar boltul este fabricat din 15Cr08.
1.1 Verificarea piciorului bielei
D2
Bc2 76.25=
s 4:= m
X D2
Bc2
r 120:= MPa MPac 90:=
MParbolt 90:=
mp 0.40196:= kg
n 700:=
rot
min
n
30
733.038=:=
rad/s
Fi 103
mp r 2 1 A+( ):=
Fi 1. 13 1 03
=
N
pmax 5. 28 106:=
MPa
Fc D2
4pmax 10
3mp r
2 1 A+( ):=
Fc 262.1= N
re
de
216=:=
mri
di
211=:=
m
mrmp
re ri+( )2
13.5=:=
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Verificarea la solicitarile datorare fortei de intindere
Rp R:=
8 deg:=
h re Rp+( ) cos ( ) ri Rp2
re Rp+( )2
sin ( ) sin ( ) 5.933=:=
110deg:= M0 103
Fi rmp 0.33 29.7( ) 443.409=:= N
N0 103
Fi 572 0.8 ( ) 644.624=:= N
M M0 N0 rmp 1 cos ( )( )+ Firmp
2 sin ( ) cos ( )( ):=
M 441.5=
Nm
N N0 cos ( )Fi
2sin ( ) cos ( )( )+ 503.693=:=
N
e 2 M6 rmp h+
h 2 rmp h+( ) N+
1
b h:=
MPae 539.3=
M'0
N'0 rmp sin ( )( ) Fcrmp
2 1 sin ( )( )
2
+
:=
N'0
M'0 sin ( ) N'0 rmp sin ( )2
sin 2 ( )
4 + Fc
rmp
8 2 ( ) 1 2 sin ( ) s in ( )+( ) 3 sin 2 ( )[ ] 0=M'0M'0
N '0 rm p s in ( )( ) Fcrm p
2 1 s in ( )( )
2
+
s in ( ) N '0 rm p s in ( )
2
sin 2 ( )
4 + Fc
rm p
8 2 ( ) 1 2s in ( ) s i n ( )+( ) 3 sin 2 ( )[ ]
=N '0N '0
N N'0 264.8=
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Verificarea la solicitarile datorate fortei de compresiune
M'0 96.55= N
M' M'0 N'0 rmp 1 cos ( )( )+ Fcrmp
2 sin ( ) cos ( )
:=
M' 48.94= Nm
N' N'0 cos ( )Fc
2 sin ( ) cos ( )
+:=
NN' 90.555=
0.:=S0 6:= m
MPaE 2.1 10
4:=
gde
2di
2+
de2
di2
:=
j
d
i
2d
ib
2+
di2
dib2
:=
dib 1:= m
pf
S0
dig +
E
j
E+
:=
MPap
f191.1=
fe pf2 di
2
de2
di2
342.564=:=
MPamax e fe+ 881.864=:=
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1.2 Verificarea corpului bielei
1:=
1t 20:=
1:=
0.1:=
0.9:=
MPa
MPamin 'e fe+ 342.281=:=
MPaamax min( )
2269.791=:=
MPammax min+( )
2612.073=:=
c
1t
a m+
:=
c 3.83=
kg
mm3 7.85106
:=
mm2
mp 1.5 bde
2di
2
2 0.28=:=
Fip 103
mp mp+( ) r 2
1 A+( ):=
NFip 197.:=
B1 0.167Hp 2.886=:= m
H1 B1:=
H2 0.667Hp 11.526=:= m
mm2
p H2 B1 2 B H1+ 145.805=:=
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Este recomandat
pminFip
p:=
MPapmin 153.5= MPapmin 140 25..:=
Fcp D
2
4 pmax 10
3mp mp+( ) r
2 1 A+( ):=
Fcp 493.2= N
pmaxFcpp
:=
MPapmax 192.:=
MPa
apmax pmin( )
219.3=:=
mpmax pmin+( )
2172.8=:=
c1t
a m+
4.188=:=
dc dm 2 g+ 54.875=:=
MPa
0.9:=
m
mLi Ldi dc( )
2 150.938=:=
mm2 H2 B1 2 B H1+ 254.25=:=
m Li
6 p+ p+( ) 0.117=:=
kg
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Fi 103 mp mp+ m+( ) r
2 1 A+( ):=
Fi 411.3= N
min
Fi
:=
MPa min 172.6=
Fc D
2
4 pmax 10
3mp mp+ m+( ) r
2 1 A+( ):=
NFc 503.7=
pr 90:=
MPa
z
Iz B H3 B B1( )
H23
12:=
Iz 3.212 105=
mm
2
max
1pr
2 E
L2
Iz
+
:=
MPa max 30.25=
y y
Iy2 H1 B
3
H2 B13
+12
3.589 103=:=
maxy
1pr
2 ELi
2
4Iy
+
0.011=:=
mm2
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MPa
z
amax min( )
2:=
MPaa 84.675=
MPammax min+( )
2101.425=:=
0.9:=
c1t
a m+
:=
c 3.025=
y y
amaxy min( )
2:=
MPaa 83.165=
MPam
maxy min+( )2
86.305=:=
0.9:=
c1t
a m+
:=
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1.3 Verificarea capului bielei
c 2.72=
mbc 1.5 Bc
X2 dm2
4 0.646=:= kg
mc mbc m mp 0.249=:= kg
Fic 103
mp mp+ m+ mc+( ) 1 A+( ) mbc+ r 2
:=
Fic 434.4= N
rmc
lc
231.37=:=
m
c 45 deg:=
M0 103
Fic rmc 0.83c 62( ):=
NM0 835.999=
N0 103
Fic 792 3 ( ) 341.543=:= N
Ic
Bc s3
12118.296=:=
mm2
Bcu 31:=
Icu
Bcu g3
1256.26=:=
mm2
Ac s Bc 88.722=:=
mm2
Acu s Bcu 124=:=
mm2
KM
Ic
Ic Icu+0.678=:=
KN
Ac
Ac Acu+0.417=:=
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Alegem suruburi M8*1
Wc Bc s2
354.888=:=
mm2
ic KMM0
Wc
KNN0
Ac
+:=
MPa ic 286.3=
fc
1.5Fic lc3
106
E Ic Icu( )c 90( )
2:=
fc 0.983=
m
Fs
Fic
lc
:=
Fs 692.3= N
FT 3 Fs:=
FT 2.077 103=
N
C 3:= coeficientul decurgere al materialului
c 80:= MPa
ds
4 C FT
1.15 c:=
ds 6.32:= m
ds 6.91:= m
max4 FT
ds2
:=
max 172.3= MPa
min4 F0
ds2
21.289=:=
MPa
amax min( )
275.505=:=
MPa
mmax min+( )
296.795=:=
MPa
a
m0.78=
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(1)
(2)
Deoarece (1) < (2) coeficientul de siguranta se va calcula cu relatia
Deoarece (1) < (2) coeficientul de siguranta se va calcula cu relatia
1t 36:= MPa
0.:=
1t
c ( )
11tc
0.818=
c
c
a
m+
4.56=:=
max4 FT
d02
73.455=:=
MPa
min4 F
0
d02
28.294=:=
MPa
amax min( )
222.581=:=
MPa
mmax min+( )
250.875=:=
MPa
a
m0.444=
(1)
cc
a
m+
:=
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