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  • 7/29/2019 biela CCMAI

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    Memoriu justificativ de calcul

    Autoturism Dacia Logan 1.6 MCVDate tehnice

    D= 79.5 mm

    S= 80.5 mm

    1.Dimensionare

    1.1 Piciorul bielei

    Constructia piciorului bielei este determinate in principal de tipul de imbinare

    bolt-biela si bolt piston si de dimensiunile boltului.Dimensiuni caracteristice ale

    piciorului bielei se stabilesc pe baza datelor statistice, modul de alegere a valoriloracestora fiind prezentat in tabelul 6.1.In cazul boltului fix in biela nu mai este nevoie de

    bucsa, diametrul interior al piciorului b este egal (ca valoare nominala ) cu diametrul

    exterior al boltului, di=d.Latimea piciorului b este identical cu lungimea de sprijin aboltului in piciorul bielei.

    Alegem constructiv :m bolt fix in biela

    m

    Dimensionarea piciorului bielei in functie de diametrul exterior al boltului,d

    1.2 Corpul bielei Dimensionarea corpului bielei

    d 2:=

    b 2:=

    de 1.45d 31.9=:=

    h 0.22d 4.84=:=

    de 32:= m

    h 5:= m

    di 22:= m

    H 0.32 D 25.44=:=

    H 25.:= m

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    1.3 Capul bielei.Capul bielei este sectionat, iar capacul se imbina cu 2 suruburi.

    Pentru reprezentare se va aproxima X =76

    B 0.75 H 19.125=:=

    B 19.:= m

    B1 0.167H 4.259=:=

    B1 4.:= m

    H1 B1:=

    H2 0.667H 17.009=:=

    H2 17.:= m

    R 0.15H 3.825=:=

    R 4:= m

    rS

    240.25=:=

    m

    A 0.:=

    LS

    2 A134.167=:=

    L 134.:= m

    Hp 0.54de 17.28=:= m

    Hc 1.23Hp 21.254=:= m

    dm 0.62D 49.29=:=

    lm 0.45dm 22.18=:=

    dm 5:= m

    lm 22.:= m

    hi 1:= m

    he

    2:=

    m

    ds 0.1D 7.95=:= m

    lc dm ds+ 2 hi+ 2g+ 63.45=:= m

    Bc l:=

    X lc ds+ 2 he+ 75.4=:= m

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    Verifica relatia

    Verificarea rezistentei bielei

    Biela este confectionata din 41CrNi12, iar boltul este fabricat din 15Cr08.

    1.1 Verificarea piciorului bielei

    D2

    Bc2 76.25=

    s 4:= m

    X D2

    Bc2

    r 120:= MPa MPac 90:=

    MParbolt 90:=

    mp 0.40196:= kg

    n 700:=

    rot

    min

    n

    30

    733.038=:=

    rad/s

    Fi 103

    mp r 2 1 A+( ):=

    Fi 1. 13 1 03

    =

    N

    pmax 5. 28 106:=

    MPa

    Fc D2

    4pmax 10

    3mp r

    2 1 A+( ):=

    Fc 262.1= N

    re

    de

    216=:=

    mri

    di

    211=:=

    m

    mrmp

    re ri+( )2

    13.5=:=

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    Verificarea la solicitarile datorare fortei de intindere

    Rp R:=

    8 deg:=

    h re Rp+( ) cos ( ) ri Rp2

    re Rp+( )2

    sin ( ) sin ( ) 5.933=:=

    110deg:= M0 103

    Fi rmp 0.33 29.7( ) 443.409=:= N

    N0 103

    Fi 572 0.8 ( ) 644.624=:= N

    M M0 N0 rmp 1 cos ( )( )+ Firmp

    2 sin ( ) cos ( )( ):=

    M 441.5=

    Nm

    N N0 cos ( )Fi

    2sin ( ) cos ( )( )+ 503.693=:=

    N

    e 2 M6 rmp h+

    h 2 rmp h+( ) N+

    1

    b h:=

    MPae 539.3=

    M'0

    N'0 rmp sin ( )( ) Fcrmp

    2 1 sin ( )( )

    2

    +

    :=

    N'0

    M'0 sin ( ) N'0 rmp sin ( )2

    sin 2 ( )

    4 + Fc

    rmp

    8 2 ( ) 1 2 sin ( ) s in ( )+( ) 3 sin 2 ( )[ ] 0=M'0M'0

    N '0 rm p s in ( )( ) Fcrm p

    2 1 s in ( )( )

    2

    +

    s in ( ) N '0 rm p s in ( )

    2

    sin 2 ( )

    4 + Fc

    rm p

    8 2 ( ) 1 2s in ( ) s i n ( )+( ) 3 sin 2 ( )[ ]

    =N '0N '0

    N N'0 264.8=

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    Verificarea la solicitarile datorate fortei de compresiune

    M'0 96.55= N

    M' M'0 N'0 rmp 1 cos ( )( )+ Fcrmp

    2 sin ( ) cos ( )

    :=

    M' 48.94= Nm

    N' N'0 cos ( )Fc

    2 sin ( ) cos ( )

    +:=

    NN' 90.555=

    0.:=S0 6:= m

    MPaE 2.1 10

    4:=

    gde

    2di

    2+

    de2

    di2

    :=

    j

    d

    i

    2d

    ib

    2+

    di2

    dib2

    :=

    dib 1:= m

    pf

    S0

    dig +

    E

    j

    E+

    :=

    MPap

    f191.1=

    fe pf2 di

    2

    de2

    di2

    342.564=:=

    MPamax e fe+ 881.864=:=

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    1.2 Verificarea corpului bielei

    1:=

    1t 20:=

    1:=

    0.1:=

    0.9:=

    MPa

    MPamin 'e fe+ 342.281=:=

    MPaamax min( )

    2269.791=:=

    MPammax min+( )

    2612.073=:=

    c

    1t

    a m+

    :=

    c 3.83=

    kg

    mm3 7.85106

    :=

    mm2

    mp 1.5 bde

    2di

    2

    2 0.28=:=

    Fip 103

    mp mp+( ) r 2

    1 A+( ):=

    NFip 197.:=

    B1 0.167Hp 2.886=:= m

    H1 B1:=

    H2 0.667Hp 11.526=:= m

    mm2

    p H2 B1 2 B H1+ 145.805=:=

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    Este recomandat

    pminFip

    p:=

    MPapmin 153.5= MPapmin 140 25..:=

    Fcp D

    2

    4 pmax 10

    3mp mp+( ) r

    2 1 A+( ):=

    Fcp 493.2= N

    pmaxFcpp

    :=

    MPapmax 192.:=

    MPa

    apmax pmin( )

    219.3=:=

    mpmax pmin+( )

    2172.8=:=

    c1t

    a m+

    4.188=:=

    dc dm 2 g+ 54.875=:=

    MPa

    0.9:=

    m

    mLi Ldi dc( )

    2 150.938=:=

    mm2 H2 B1 2 B H1+ 254.25=:=

    m Li

    6 p+ p+( ) 0.117=:=

    kg

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    Fi 103 mp mp+ m+( ) r

    2 1 A+( ):=

    Fi 411.3= N

    min

    Fi

    :=

    MPa min 172.6=

    Fc D

    2

    4 pmax 10

    3mp mp+ m+( ) r

    2 1 A+( ):=

    NFc 503.7=

    pr 90:=

    MPa

    z

    Iz B H3 B B1( )

    H23

    12:=

    Iz 3.212 105=

    mm

    2

    max

    1pr

    2 E

    L2

    Iz

    +

    :=

    MPa max 30.25=

    y y

    Iy2 H1 B

    3

    H2 B13

    +12

    3.589 103=:=

    maxy

    1pr

    2 ELi

    2

    4Iy

    +

    0.011=:=

    mm2

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    MPa

    z

    amax min( )

    2:=

    MPaa 84.675=

    MPammax min+( )

    2101.425=:=

    0.9:=

    c1t

    a m+

    :=

    c 3.025=

    y y

    amaxy min( )

    2:=

    MPaa 83.165=

    MPam

    maxy min+( )2

    86.305=:=

    0.9:=

    c1t

    a m+

    :=

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    1.3 Verificarea capului bielei

    c 2.72=

    mbc 1.5 Bc

    X2 dm2

    4 0.646=:= kg

    mc mbc m mp 0.249=:= kg

    Fic 103

    mp mp+ m+ mc+( ) 1 A+( ) mbc+ r 2

    :=

    Fic 434.4= N

    rmc

    lc

    231.37=:=

    m

    c 45 deg:=

    M0 103

    Fic rmc 0.83c 62( ):=

    NM0 835.999=

    N0 103

    Fic 792 3 ( ) 341.543=:= N

    Ic

    Bc s3

    12118.296=:=

    mm2

    Bcu 31:=

    Icu

    Bcu g3

    1256.26=:=

    mm2

    Ac s Bc 88.722=:=

    mm2

    Acu s Bcu 124=:=

    mm2

    KM

    Ic

    Ic Icu+0.678=:=

    KN

    Ac

    Ac Acu+0.417=:=

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    Alegem suruburi M8*1

    Wc Bc s2

    354.888=:=

    mm2

    ic KMM0

    Wc

    KNN0

    Ac

    +:=

    MPa ic 286.3=

    fc

    1.5Fic lc3

    106

    E Ic Icu( )c 90( )

    2:=

    fc 0.983=

    m

    Fs

    Fic

    lc

    :=

    Fs 692.3= N

    FT 3 Fs:=

    FT 2.077 103=

    N

    C 3:= coeficientul decurgere al materialului

    c 80:= MPa

    ds

    4 C FT

    1.15 c:=

    ds 6.32:= m

    ds 6.91:= m

    max4 FT

    ds2

    :=

    max 172.3= MPa

    min4 F0

    ds2

    21.289=:=

    MPa

    amax min( )

    275.505=:=

    MPa

    mmax min+( )

    296.795=:=

    MPa

    a

    m0.78=

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    (1)

    (2)

    Deoarece (1) < (2) coeficientul de siguranta se va calcula cu relatia

    Deoarece (1) < (2) coeficientul de siguranta se va calcula cu relatia

    1t 36:= MPa

    0.:=

    1t

    c ( )

    11tc

    0.818=

    c

    c

    a

    m+

    4.56=:=

    max4 FT

    d02

    73.455=:=

    MPa

    min4 F

    0

    d02

    28.294=:=

    MPa

    amax min( )

    222.581=:=

    MPa

    mmax min+( )

    250.875=:=

    MPa

    a

    m0.444=

    (1)

    cc

    a

    m+

    :=

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