103 biesse catrover b eng lr

32
7/23/2019 103 Biesse CatRover B Eng Lr http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 1/32 NC processing centre

Upload: paulgribincea

Post on 12-Feb-2018

225 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 1/32

NC processing centre

Page 2: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 2/32

2

Made In Biesse

When competitivenessmeans reliablemanufacturing

Page 3: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 3/32

3

The market demands 

a change in manufacturing processes, which willenable companies to accept the largest possiblenumber of orders. This is coupled with the need tomaintain high quality standards whilst offering productcustomisation with quick and dened delivery times,as well as responding to the needs of highly creativedesigners.

Biesse meets these requirements 

with technological solutions that enhance andsupport technical expertise as well as process andmaterial knowledge. Rover B is the machining centredesigned for both skilled craftsmen and large-scale industry. Congurable and high-performance,it ensures a quality nish and is reliable under all

working conditions.

5 customisable congurations for the widest rangeof production needs.

Unique technological solutions for optimalperformance.

Reduced tool changeover time.

Maximum working precisionmaintained over time.

Full workability with large panels.

Page 4: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 4/32

4

Rapid return oninvestment

Page 5: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 5/32

5

Page 6: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 6/32

6

A team of specialised sales engineers

understand production requirementsand suggest the optimalmachine conguration.

5 customisablecongurations forthe widest range ofproduction needs

3 or 4 axis conguration allows forthe processing of all types of furnitureelements, with a limited investment.

Conguration with 3 or 4 axis doubleelectrospindle, for users who need tomanufacture in large quantities, for op-timised costs without sacricing quality.

Page 7: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 7/32

7

The compact size of the fth axis com-bined with the high drilling capacity al-lows users to perform operations in allproduction ranges, for processing sim-ple and more complex structures.

This conguration is designed for op-timum productivity. Simultaneous ma-chining of two pieces in milling and bor-ing is possible.. Tool change can occurrwhile the machine is running.

The combination of 5 axis together with4 axis electrospindles allows for flexi-ble production without sacricing highrates of productivity.

Page 8: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 8/32

88

The high technological content of the

machining centres most widely sold inthe world meets the requirements ofwood industry professionals.A perfect combination of Biesseinnovation and Italian genius.

The 5-axis operating head, equipped with

13 kW HSD spindle and with 360°continuous rotation on the vertical andhorizontal axes, enables the machiningof complex-shaped pieces ensuring quality,precision and absolute long term reliability.

User-friendly technology

Page 9: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 9/32

99

Page 10: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 10/32

10

Unique technologicalsolutions for optimalperformance

2 Y-axes for maximum productivity in all machining operations. It is possibleto machine two panels at the same time, and to change the tool while the

machine is still running, ensuring that there is always a tool working on theproduct.

For an accessible investment, Rover B boaststechnologies which are unique to the market.

Technological solutions designed to meet the needs of flexible produc-tion without sacricing productivity. Independent Y axes to perform toolchanges on board the X carriage, using the maximum number of toolsavailable on the machine without affecting cycle timings.

Reduced cycle times due to the ability to car-ry out tool changes while the machine is stillrunning, both on the chain magazine and onthe revolvers.

Page 11: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 11/32

11

Fixed vertical motor dedicated to ad-ditional milling machining operations(slot, anti-splintering).

Horizontal motor with one or two out-lets for the routing of locks and horizon-tal machining operations.

New 16.5kW 5-axis head designed forsolid wood machining. Increased powerand rigidity for larger tools and heavier

removals.

The NC controlled multi-function unitcan be innitely positioned on a 360(degree) rotation. It can also be used tohouse aggregates for specic machin-

ing operations such as pocketing forlocks, hinges, deep horizontal holes andedge-trimming.

Page 12: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 12/32

12

EPS (Electronic Positioning System)allows for rapid automatic re-congu-ration of the entire work area. Positionswork tables and pods by means of sep-arate motors, i.e. without engaging theoperating section. The positioning ofthe pod and rail is performed duringmachining, whilst the machine is work-ing on the opposite area.

SA (Set Up Assistance)The assisted set-up system, indicatesto the operator where to position thepanel, pods and rails to avoid potentialcollisions with the tool.

Pneumatic Uniclamp .

Hyperclamp for rigid and preciselocking.

Over 1,500 processing centreswith EPS sold worldwide.

The Biesse work table is guaranteedto hold the work piece securely and ensuresquick and easy changeover of pod and clamps.

Reduced toolchangeover time

Page 13: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 13/32

13

Quick and easy drill change due to theexclusive spindle snap-on couplingsystem.

Easy access to the unit through the slid-ing door.

The automatic pick up station allowseasy loading and changing of tools inthe tool magazines.

It is possible to switch from one machin-ing operation to the next with no need foroperator intervention for tool changes,thanks to the large number of tools andaggregates  available in the tool maga-zine.

The machine can house up to91 aggregates and tools.

Page 14: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 14/32

14

The rigid structure of the machine and thewidth of the Y axis allows users to machinepanels of up to 1930 mm with all availabletools.

Choose from a comprehensive rangeof bed sizes to facilitate the machiningof all panel sizes.

Rover B 1638Rover B 1650Rover B 1667Rover B 1938Rover B 1950Rover B 1967

Two machines in one: the full functionality and quality of a true pantograph tableare guaranteed by the CFT (Convertible Flat Table), which supports the machiningof thin panels, nesting and folding.

Full workability withlarge panels

Page 15: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 15/32

15

Maximum workingprecision maintainedover timeThe Gantry structure has been designedto improve the precision and reliability ofmachining operations.

Rigidity and absence of vibration en-sures constant and reliable quality ofthe nished product.

The double X-axis motorisationsupports high speeds and accelerationswhilst ensuring high precision andquality of the nished product.

Automated lubrication ensures thecontinuous lubrication of the machine'smain moving parts without the need foroperator intervention.

Page 16: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 16/32

1616

An innovative yet simple designis the hallmark of Biesse'sdistinctive identity.The perfect combination of Italiangenius and taste.

The transparent polycarbonate reinforced

protection door is designed to guaranteemaximum visibility for the operator.Fitted with 5-colour LEDs indicating machinestatus, it ensures that processing phasescan be easily and safely monitored. 

Practical design

Page 17: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 17/32

Page 18: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 18/32

18

6-position (for 4 axes) and 13-position(for 5-axes) adjustable suction hood.

NC controlled chip deector.

Motorised conveyor belt  for theremoval of chips and waste.

Optimal cleaningof machined componentsand work area

Page 19: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 19/32

19

With the introduction of the RBO Robot range, Biesse further complements itsrange of customised products whereflexibility and logistics are key elementsin order to provide automated processsolutions.

Biesse can provide bespoke solutions whichare tailored to meet your specic productivity,automation and space requirements.

Loading andunloading solutions

Page 20: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 20/32

2020

Perimeter guardswith frontaccess door.

Pressure-sensitive oor mats enablethe machine to operate at constantmaximum speed.

The machine is optimised forsafety and exibility with newbumpers and double photocells tomaximise operator safety.

Maximumoperator safety

Page 21: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 21/32

2121

Maximum visibility of machiningoperation.LED bar with 5 colours showing ma-chine status in real time.

Remote control panel for direct and im-mediate operator control.

22 overlaid layers of side curtain guards to protect the working unit, which aremovable to enable the machine to workat maximum speed in total safety.

Page 22: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 22/32

22

bS

High-tech becomesaccessible andintuitive

Planning in just a few clicks, with endless possibilities.

Simulating machining operations to visualisethe piece prior to manufacturing and provide someguidance for the planning phase.

Virtual prototyping of the piece to avoid collisions andensure optimal machine equipment.

bSolid  is a 3D cad cam software pro-gram that supports the performanceof any machining operation thanks tovertical modules designed for specicmanufacturing processes.

Watch the bSolid ad at: youtube.com/biessegroup

Page 23: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 23/32

23

bSolid

bSolid

Page 24: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 24/32

24

Biesse uses the same high-tech components for allmachines in the Rover range.

Exceptional nish quality

A complete

range ofaggregates forall machiningtypes.

New C Torque axis:more precise, quicker and more rigid.

The new BH30 2L boring head isequipped with automatic lubricationand a metal dust extraction coverwhich, together with liquid cooling guar-antees maximum precision and longterm reliability.

Electrospindles, boring heads andaggregates are designed and manu-factured for Biesse by HSD, the globalleader in the mechatronics sector.

Page 25: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 25/32

25

Working unitconguration

Electrospindle with air orliquid cooling and poweroptions of up to 19.2 kW.

5-axis head with 13 to 16.5kW power options.

Available boring heads from 9 to 40 tools: BH40 - BH30 2L - BH29 - BH17 - BH9.

1 or 2 outlet horizontal milling units. Multi-function,with 360° rotation.

6 kW vertical milling unit.

Page 26: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 26/32

26

x

Y

X Y Z

mm/inch mm/inch mm/inch

Rover B 16.38 3855/151.7 1650/64.9 245/9.6

Rover B 16.50 5055/199 1650/64.9 245/9.6

Rover B 16.67 6735/265.1 1650/64.9 245/9.6

Rover B 19.38 3855/151.7 1930/75.9 245/9.6Rover B 19.50 5055/199 1930/75.9 245/9.6

Rover B 19.67 6735/265.1 1930/75.9 245/9.6

X/Y/Z axis speed 80/85-120/20-35 m/min 262.4/278.8-393.7/65.6-114.8 foot/min

Vector speed 117-140 m/min 383.8-459,3 foot/min

Technical specications

Working table

H=2000 mm/79inch

H MAX=2700 mm/107 inch

Page 27: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 27/32

27

X NCE mats Y NCE matsX NCE photocells

+ bumperY NCE photocells

+ bumper H H MAX

mm/inch mm/inch mm/inch mm/inch mm/inch mm/inch

Rover B 16.38 conf. 1, 2, 3 7881/310.2 5457/214.8 8181/322 5497/216.4 2000/78.7 2500/98.4

Rover B 16.50 conf. 1, 2, 3 9094/358 5457/214.8 9364/368.6 5497/216.4 2000/78.7 2500/98.4

Rover B 16.67 conf. 1, 2, 3 10757/423.5 5457/214.8 11057/435.3 5497/216.4 2000/78.7 2500/98.4

Rover B 19.38 conf. 1, 2, 3 7881/310.2 5657/222.7 8181/322 5647/222.3 2000/78.7 2500/98.4

Rover B 19.50 conf. 1, 2, 3 9094/358 5657/222.8 9364/368.6 5647/222.3 2000/78.7 2500/98.4

Rover B 19.67 conf. 1, 2, 3 10757/423.5 5657/222.9 11057/435.3 5647/222.3 2000/78.7 2500/98.4

Rover B 16.38 conf. 4, 5 7941/312.6 6010/236.6 8241/324.4 6050/238.1 2000/78.7 2500/98.4

Rover B 16.50 conf. 4, 5 9154/360 6010/236.6 9424/371 6050/238.1 2000/78.7 2500/98.4

Rover B 16.67 conf. 4, 5 10817/425.8 6010/236.6 11117/437.6 6050/238.1 2000/78.7 2500/98.4

Rover B 19.38 conf. 4, 5 7941/312.6 6210/244.4 8241/324.4 6200/244 2000/78.7 2500/98.4

Rover B 19.50 conf. 4, 5 9154/360 6210/244.4 9424/371 6200/244 2000/78.7 2500/98.4

Rover B 19.67 conf. 4, 5 10817/425.8 6210/244.4 11117/437.6 6200/244 2000/78.7 2500/98.4

X CE mats Y CE matsX CE photocells

+ bumperY CE photocells +

bumper H H MAX

mm/inch mm/inch mm/inch mm/inch mm/inch mm/inch

Rover B 16.38 conf. 1, 2, 3 7881/310.2 5657/222.7 8181/322 5647/222.3 2000/78.7 2500/98.4

Rover B 16.50 conf. 1, 2, 3 9094/358 5657/222.8 9364/368.6 5647/222.3 2000/78.7 2500/98.4

Rover B 16.67 conf. 1, 2, 3 10757/423.5 5657/222.9 11057/435.3 5647/222.3 2000/78.7 2500/98.4

Rover B 19.38 conf. 1, 2, 3 7881/310.2 5857/230.5 8181/322 5797/228.2 2000/78.7 2500/98.4

Rover B 19.50 conf. 1, 2, 3 9094/358 5857/230.5 9364/368.6 5797/228.2 2000/78.7 2500/98.4

Rover B 19.67 conf. 1, 2, 3 10757/423.5 5857/230.5 11057/435.3 5797/228.2 2000/78.7 2500/98.4

Rover B 16.38 conf. 4, 5 7941/312.6 6210/244.4 8241/324.4 6200/244 2000/78.7 2500/98.4

Rover B 16.50 conf. 4, 5 9154/360 6210/244.4 9424/371 6200/244 2000/78.7 2500/98.4

Rover B 16.67 conf. 4, 5 10817/425.8 6210/244.4 11117/437.6 6200/244 2000/78.7 2500/98.4

Rover B 19.38 conf. 4, 5 7941/312.6 6410/252.3 8241/324.4 6350/249.9 2000/78.7 2500/98.4

Rover B 19.50 conf. 4, 5 9154/360 6410/252.3 9424/371 6350/249.9 2000/78.7 2500/98.4

Rover B 19.67 conf. 4, 5 10817/425.8 6410/252.3 11117/437.6 6350/249.9 2000/78.7 2500/98.4

Foot print

A weighted sound pressure level (LpA) duringmachining for operator workstation on vane-pump machine Lpa=79dB(A) Lwa=96dB(A)

A-weighted sound-pressure level (LpA) foroperator workstation and sound power level(LwA) during machining on cam-pump machineLwa=83dB(A) Lwa=100dB(A) K measurementuncertainty dB(A) 4

The measurement was carried out in compliance with UNI EN 848-3:2007, UNI EN ISO 3746: 2009 (soundpower) and UNI EN ISO 11202: 2009 (sound pressure levels at workstation) during panel machining.The noise levels shown are emission levels and do not necessarily correspond to safe operation levels.Despite the fact that there is a relationship between emission and exposure levels, this may not be used

in a reliable manner to establish whether further measures need to be taken. The factors determiningthe exposure level for the workforce include length of exposure, work environment characteristics, othersources of dust and noise, etc. i.e. the number of other adjoining machines and processes. At any rate,the above information will enable the operator to better evaluate dangers and risks.

The technical specications and drawings are non-binding. Some photos may show machines equipped with optional features. Biesse Spareserves the right to carry out modications without prior notice.

Page 28: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 28/32

28

500

50

550120

Service & PartsDirect, seamless co-ordination of service

requests between Service and Parts.Support for Key Customers by dedicatedBiesse personnel, either in-house and/or atthe customer's site.

Biesse Field engineers in Italy and worldwide.

Biesse engineers manning a Teleservice Centre.

Certied Dealer engineers.

Training courses in a variety of languages every year.

Biesse Service

Machine and system installation and commissioning.

Training centre dedicated to Biesse Field engineers, subsidiary anddealer personnel; client training directly at client's site.

Overhaul, upgrade, repair and maintenance.

Remote troubleshooting and diagnostics.

Software upgrade.

Page 29: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 29/32

29

87%

95%

100500

The Biesse Group promotes, nurturesand develops close and constructiverelationships with customers in orderto better understand their needs andimprove its products and after-salesservice through two dedicated areas:Biesse Service and Biesse Parts.

With its global network and highly spe-cialised team, it offers technical ser-vice and machine/component sparesanywhere in the world on-site and 24/7on-line.

of downtime machine orders fullled within 24 hours.

of orders delivered in full on time.

spare part staff in Italy and worldwide.

orders processed every day.

Biesse Parts

Original Biesse spares and spare kits customised for differentmachine models.

Spare part identication support.

Ofces of DHL, UPS and GLS logistics partners located within theBiesse spare part warehouse, with multiple daily pick-ups.

Order fullment time optimised thanks to a global distribution

network with de-localised, automated warehouses.

Page 30: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 30/32

30

Made With Biesse

http://www.lago.it

Biesse Group technologies join forces

with Lago's innovation and total qualitymanagement processes.

In the crowded world of domestic de-sign, Lago takes its place as an emerg-ing brand, thanks to a collection ofstimulating products and a corporatephilosophy that embraces the interac-tion between business and art, coupledwith on-going research into sustainabledevelopment.“We created a number of projects, orrather, concepts - states Daniele Lago -that have shaped Lago as we see it to-day: we saw design as a cultural visionthat applies not only to individual prod-

ucts, but rather to the entire businesschain”.“Flexibility is the key word here at Lago”says Carlo Bertacco, Manufacturing

Manager. “We started to introduce theconcept of processing only outstandingorders, which enabled us to reduce ourfootprint and empty the site from thevery beginning”.“The machinery that we purchased –states Bertacco – is great, it entailed alimited investment versus the capabili-ties it offers and is linked to a specicmanufacturing approach. What I amtalking about is a given manufacturingvolume with Lago-standard quality lev-els and the possibility of customising as

late as possible, at the customer's re-quest: in short, the very basic principlesof lean manufacturing”.The flexibility offered by Lago has al-

lowed us to provide clients with a mod-ular alphabet with which to build a per-sonal space in keeping with his or herown personal needs. The "Lago InteriorLife" company philosophy is focused ongenerate a sense of understanding andempathy between the interior and thepeople who live within it, combining en-vironmental and personal well-being.

Source: IDM Industria del MobileLago, our customer since 1999, is one of most

 prestigious Italian furniture brands in the world.

Page 31: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 31/32

Page 32: 103 Biesse CatRover B Eng Lr

7/23/2019 103 Biesse CatRover B Eng Lr

http://slidepdf.com/reader/full/103-biesse-catrover-b-eng-lr 32/32

5808A0653 October 2014